Dual Hydraulic Test System, oxygen-boosted to 5000 PSI.

The Dual Hydraulic Test System is a high-precision hydraulic testing rig designed for flow, cycling, pressure and flushing tests across industries such as aerospace, defence, automotive and industrial automation. It features both digital and manual measurement capabilities, allowing real-time data acquisition and analysis. Equipped with a robust hydraulic power pack, integrated ROTAMETERS and advanced safety mechanisms, it ensures accurate and reliable testing of hydraulic components. Its modular design, data logging features and noise-reducing placement options make it a versatile and efficient solution for high-pressure hydraulic system validation.

The system integrates manual and digital measurement capabilities, offering real-time data acquisition, visualisation and analysis to enhance testing precision. It features a Stainless Steel (SS) drip tray that securely holds test components while preventing fluid contamination and ensuring a safe, organised workspace. Electrical power points are provided for actuating test-component solenoids, enabling automated testing sequences.

Advanced Testing Capabilities

• Dual Measurement System — supports both digital and manual measurements for precise component testing.
• Real-Time Data Logging and Analysis — instantaneous validation of test results for improved efficiency.
• Three Integrated ROTAMETERS — allows real-time monitoring of hydraulic fluid flow rates.

Optimized Hydraulic System Design

• Robust Hydraulic Power Pack — designed to operate at high pressures with low noise output.
• Strategic Power Pack Placement — can be installed behind a wall to further reduce operational noise and enhance workplace comfort.
• Advanced High-Pressure Filtration — a 5-micron high-pressure filter ensures hydraulic oil remains contaminant-free, preventing potential system failures.

Enhanced Safety and Reliability

• Dielectric Strength Testing (500 VDC for 30 sec) — ensures the electrical insulation integrity of system components.
• Insulation Resistance Testing (510 VDC for 1 min, up to 999 MΩ) — prevents short circuits and enhances operational safety.
• Overpressure Protection Mechanism — integrated pressure relief valves safeguard components from excessive pressure build-up.
• Temperature and Flow Regulation — integrated temperature sensors and flow control valves ensure stable operating conditions.

Industrial Applications

Aerospace & Defense

• Hydraulic testing of landing gear actuators, servo valves, hydraulic cylinders and control valves.
• Simulated high-altitude and in-flight hydraulic conditions to ensure component reliability in extreme environments.

Automotive Industry

• Performance testing of braking systems, power steering systems and shock absorbers.
• Endurance and leakage testing for various hydraulic subsystems in automobiles and commercial vehicles.

Heavy Machinery & Industrial Automation

• Hydraulic pump and motor validation for industrial and agricultural machinery.
• Testing of hydraulic regulators and power units (HPUs) in automation systems.

Medical & Pharmaceutical Equipment

• Testing of hydraulic-assisted medical beds, hydraulic lifting systems and pressure regulators for medical devices.

Special Features — Oxygen Booster System

In addition to hydraulic testing, the system is equipped with an oxygen booster for applications that require high-pressure gas compression.

• Maximum Boost Pressure: up to 5000 PSI (345 bar).
• Minimum Inlet Pressure: operates efficiently at an inlet pressure of 35±2 bar.
• Standby Booster System: additional backup booster ensures uninterrupted operation.
• 5-Micron High-Pressure Gas Filter: prevents contamination, maintaining gas purity for critical applications.

Advanced Design & User Interface

• Ergonomically designed control panel for easy access to controls and measurements, with clearly labelled digital indicators, pressure gauges and control buttons.
• USB and Ethernet connectivity for remote data monitoring, diagnostics and automated software integration.
• Customisable modular design — expandable configuration with additional sensors, software upgrades and custom testing parameters.

Compliance & Certifications

• Manufactured under ISO 9001, ISO 14001 and ISO 45001 certified quality management systems.
• Compliant with MIL-STD (Military Standards) for aerospace and defence testing applications.
• Conforms to Indian and international safety regulations for hydraulic testing equipment.

Related Configurations

Modern industries increasingly require multi-channel platforms to validate hydraulic components under synchronised or independent operating conditions. The Dual Hydraulic Test System and Two-Channel Hydraulic Test Bench are engineered to provide versatile performance for R&D, production and certification environments.

Solutions such as the Dual Hydraulic Actuator Test Stand, Independent Twin Hydraulic Test Rig and Simultaneous Hydraulic Testing Machine enable parallel or separate evaluation of components, reducing downtime and boosting productivity. Platforms like the Dual Circuit Hydraulic Bench and Twin-Line Hydraulic Test Equipment ensure flexibility for diverse pressure, flow and control scenarios.

For specialised applications, systems such as the Hydraulic Valve & Cylinder Test Bench, Multi-Port Hydraulic Testing Unit and Synchronized Hydraulic System Tester deliver precise calibration and flow validation. Advanced platforms including the Double Station Hydraulic Calibration System and Dual Hydraulic Pump Testing Rig provide endurance and reliability testing for mission-critical components.

Integrated intelligence is offered by the Dual Pressure Hydraulic Control System and Aerospace Hydraulic Dual Test System, ensuring compliance with international standards in aerospace and high-end industrial sectors. For unique requirements, the Custom Dual Hydraulic Test Skid allows tailored solutions for complex testing environments.