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NMX‑CDY‑250 / Rev 00 / ISO 1940 G2.5 · 4-QUADRANT / Noida · India 2026 · Product Page
NMX-CDY-250 · ENGINEERED TO ORDER — CHASSIS DYNAMOMETERS

The road, indoors, held to ±0.05 km/h.

A chassis dynamometer — the vehicle drives on 48-inch rolls while the machine pushes back exactly as the road would: drag, rolling resistance, and the vehicle’s own mass created electrically. 4×4 with four independently driven wheels, to 250 km/h, inertia simulation 150–5,500 kg, and four-quadrant drives that absorb regenerative braking — so it tests EVs as honestly as engines. Engineered to order — the reference configuration on this page has not yet been built.

Illustrative image, not a delivered installation — a chassis dynamometer test cell: two pairs of large rollers set flush into stainless floor plates in a clean test bay, with centering rails between them, tie-down anchor points in the floor, a large vehicle cooling fan on rails at the front of the cell and a control room window along one wall
Fig · 01 The dyno cell — flush roll sets, restraint anchorages and the cooling fan — illustrative, not a delivered installation
Drive
4×4independent wheels
Rolls
48inch · chrome
Speed
250km/h
Inertia
150–5,500kg electric
Response
<65ms
ISO 9001 / 14001 Engineered to order Rolls balanced to ISO 1940 G2.5 Calibration & acceptance in scope of supply Noida · India
01
Overview

The vehicle must believe it is on the road.

Every drive cycle a lab runs — an emissions test, an EV range determination, a hot-country durability schedule — assumes one thing: that the machine under the wheels behaves indistinguishably from tarmac. A chassis dynamometer is that machine. It replaces the road with rollers and then spends every millisecond making the substitution undetectable.

Illustrative image, not a delivered installation — close-up of a chassis dynamometer roll at the pit edge: a large chrome-plated roller with a finely machined surface set flush into the cell floor between stainless cover plates, with a narrow safety gap ring around the roll and anchor rails visible alongside
Fig · 02 A 48-inch chrome roll at the pit edge — illustrative, not a delivered installation

The road is an equation the dyno must obey. A coastdown test on a real road yields the vehicle’s road-load: F = A + B·v + C·v² — a constant term, a speed term, and the aerodynamic square term. The dynamometer applies that force at every speed, continuously, with a road-load accuracy of about ±1 kgf at the roll surface.

Most of the vehicle’s mass isn’t in the room. The rolls carry a base inertia of about 1,360 kg per axle; everything between that and the vehicle being simulated — anywhere in a 150–5,500 kg envelope — is created electrically by the drives, in 0.454 kg steps. That only works if the control loop answers in less than 65 milliseconds; slower, and a gearshift feels like software instead of mass.

A 4WD must never notice the dyno: front and rear axles stay locked to within ±0.05 km/h, or the vehicle’s own stability control starts fighting a road that does not exist.
Engineered to Order

Sized to the vehicles and the standard

Roll diameter, installed power, inertia envelope and cell integration follow from the vehicle classes being tested and the cycles being run. The reference configuration here — 4×4, 48-inch rolls, 250 km/h, ≈900 kW installed — was engineered against India’s current vehicle-laboratory build-out; no order followed, so no delivered dynamometer is claimed.

Absorb & Motor

Four quadrants, because vehicles push back

Overrun, downhill schedules and EV regenerative braking all drive power into the machine. Four AC flux-vector motor-absorbers of about 224 kW each work in all four quadrants — absorbing, and motoring the vehicle when the cycle demands it — which is what makes the same machine honest for engines and EVs alike.

New Build · Retrofit

Also offered as an upgradation

The same engineering modernises existing chassis dynamometers — new drives and controls, load cells, centering-device overhaul, calibration and acceptance — without touching the civil pit. Indian test facilities are asking for exactly this, and it is carried as a defined scope, not an afterthought.

02
Architecture

One control loop, four wheels deep.

The schematic below is the whole machine: the rolls the vehicle stands on, the four motor-absorbers behind them, and the controller that closes the loop — applying the road-load equation, creating the missing mass electrically, and holding both axles to the same imaginary road.

FIG · 03DYNAMOMETER ARCHITECTURE · ROAD-LOAD CONTROL LOOP · ELECTRIC INERTIA · 4WD SYNCHRONISATION
MEASURE → CONTROL → DRIVE · ROAD-LOAD F = A + Bv + Cv² · ELECTRIC INERTIA · 4WD SYNC THE MACHINE IMPERSONATES THE ROAD THE VEHICLE DRIVES; THE ROLLS PUSH BACK WITH DRAG, ROLLING RESISTANCE AND THE VEHICLE'S OWN MASS - CREATED ELECTRICALLY, FASTER THAN THE VEHICLE CAN TELL. MACHINE ENVELOPE 4×4 · 48″ ROLLS · 250 km/h HELD TO SYNC ±0.05 km/h · <65 ms INERTIA 150–5,500 kg IN 0.454 kg STEPS TEST CELL · FLUSH FLOOR · MACHINE IN THE PIT BELOW VEHICLE · WHEELS ON THE ROLLS RESTRAINED · COOLING FAN AHEAD FRONT ROLL SET · 48″ CHROME LOAD CELL · ENCODER 5,000 ppr REAR ROLL SET · 48″ CHROME LOAD CELL · ENCODER 5,000 ppr WHEELBASE ADJUSTS TO THE VEHICLE · ±2 mm · AXLE LOAD TO 4,500 kg MOTOR/ABSORBERS ×2 · FRONT AC FLUX-VECTOR · ~224 kW EACH · IGBT MOTOR/ABSORBERS ×2 · REAR 4-QUADRANT · ABSORB AND MOTOR CONTROLLER F = A + Bv + Cv² + INERTIA TERM ROAD-LOAD ±1 kgf · SPEED ±0.02 km/h RESPONSE <65 ms FORCE + SPEED TORQUE COMMANDS · EVERY WHEEL STATION · UNDER 65 ms CELL OPTIONS · CLIMATIC CHAMBER −30 TO +55 °C · 10–90 %RH DRIVING ROBOT · STANDARD CYCLES GUARDING · E-STOPS · EXTRACTION DETAIL · TWO AXLES, ONE ROAD FRONT AXLE REAR AXLE SYNC ±0.05 km/h DRIFT MORE, AND STABILITY CONTROL FIGHTS A ROAD THAT ISN'T THERE SIMULATE F = A + Bv + Cv² · ±1 kgf SYNCHRONISE TWO AXLES · ±0.05 km/h ABSORB & MOTOR 4-QUADRANT · EV REGEN
Fig · 03 Load cells and encoders feed the controller; the controller commands the drives; the vehicle feels a road — and the detail panel shows why two axles must act as one
Arc · 01

Rolls & Machine Set

48-inch (1,219 mm) single rolls per wheel pair, chrome-plated for grip and corrosion life, concentric to 0.25 mm TIR and balanced to ISO 1940 G2.5 — at 250 km/h the roll surface passes 69 metres every second, and balance is not optional. Automatic wheelbase adjustment to ±2 mm brings the second axle to the vehicle, and centering and lift rolls rated to the full 4,500 kg axle load position it safely.

Arc · 02

Motor-Absorbers & Drives

Four AC flux-vector machines on IGBT drives, ~224 kW each — one per wheel station, ≈900 kW installed. Four-quadrant by design: they absorb what the vehicle delivers and motor the rolls for overrun, downhill and motoring segments of a cycle, with short-time overload headroom for launch transients.

Arc · 03

The Control Loop

Strain-gauge load cells (±0.1 % FS) and 5,000-ppr optical encoders measure force and speed at each roll; the controller solves F = A + Bv + Cv² plus the inertia term and commands the drives — end to end in under 65 ms. Speed is known to ±0.02 km/h, acceleration to ±1 %, distance to a millimetre.

Arc · 04

The Cell Around It

The machine (~30 t) sits in a pit under flush floor plates. Around it: vehicle restraint anchorages, a speed-matched cooling fan, guarding and E-stops — and, where the duty calls for it, the cell itself is built as a climatic chamber (−30 to +55 °C, 10–90 %RH) with a driving robot running standardised cycles hands-off.

Have a chassis dynamometer, vehicle test cell or dyno upgradation requirement? Send it across — clause-by-clause compliance matrix within two working days · [email protected]
Send tender spec
03
Specifications

Reference machine, sized to your fleet.

The parameters below describe a reference 4×4 configuration. Roll diameter, installed power, inertia envelope, cell integration and instrumentation are settled against the vehicle classes and the test standards at design review.

Illustrative image, not a delivered installation — a dynamometer control room seen from inside: an operator desk with dark blank monitors and a control pendant, looking through a wide triple-glazed window onto the test cell where the flush roller plates and a large cooling fan are visible under even lighting
Fig · 04 The control room — where the road is written — illustrative, not a delivered installation

Where chassis dynos actually disappoint

Rarely in peak power. The common failures are quieter: an inertia loop tuned too slow, so every gearshift rings; axle synchronisation that drifts a tenth of a km/h and wakes the vehicle’s stability control mid-cycle; a roll surface polished smooth by years of tyres until wet-grip work becomes fiction.

That is why the numbers that matter here are the unglamorous ones — <65 ms response, ±0.05 km/h sync, 0.454 kg inertia steps, ±0.1 % force measurement — and why calibration and acceptance testing are carried as a defined part of the scope, not left to goodwill after handover.

Full specification — expand
SystemChassis dynamometer — roll sets, motor-absorbers, drives, road-load and inertia-simulation control, measurement, vehicle interface and cell services · design, engineering, supply, installation, integration, testing, commissioning, calibration, acceptance and training
ConfigurationTwo-axle, 4×4 with four independently driven wheels · runs 2WD and 4WD · bi-directional
Rolls48-inch (1,219 mm) single-roll sets · chrome-plated running surface · defined surface roughness for tyre grip · concentricity ≤0.25 mm TIR · dynamically balanced to ISO 1940 G2.5 · roll width ≈914 mm
SpeedTo 250 km/h · front-to-rear synchronisation ±0.05 km/h · constant-speed control <0.05 km/h · speed measurement ±0.02 km/h (5,000-ppr optical encoders)
Load Machines4 × AC flux-vector motor-absorbers, ≈224 kW each (≈900 kW installed) on IGBT drives · H-class insulation · four-quadrant (absorbing and motoring) · constant tractive force ≈8,760 N per axle with ≈150 % / 3 s overload headroom
Road-Load SimulationCoastdown equation F = A + Bv + Cv² applied continuously at the roll surface · accuracy ≈±1 kgf · system response <65 ms
Inertia SimulationBase mechanical inertia ≈1,360 kg per axle (≈2,720 kg both) · electrical simulation ≈150–5,500 kg in 0.454 kg (1 lb) steps, accuracy ±0.454 kg
Vehicle InterfaceAutomatic wheelbase adjustment (pendant-controlled) to ±2 mm · axle load to ≈4,500 kg per axle · centering / lift rolls rated to the same · restraint anchorages · machine mass ≈30 t, pit-mounted under flush floor plates
MeasurementStrain-gauge dynamic load cells ≈±13,500 Nm per axle equivalent, accuracy ±0.1 % FS · acceleration ±1 % (or 0.005 m/s²) · time resolution 1 ms · distance <1 mm
Cell ServicesSpeed-matched vehicle cooling fan · guarding, interlocks and E-stops · exhaust extraction interface · control room with full-cycle visibility · data interfaces to lab automation and emissions benches
Climatic OptionDyno cell built as a drive-in climatic chamber sized for a complete vehicle — −30 to +55 °C, 10–90 %RH · see the Neometrix climatic & environmental test chamber line
Automation OptionDriving robot for fully automatic vehicle operation — conventional emissions testing and EV testing including range determination under standardised driving cycles
Retrofit / UpgradationModernisation of existing chassis dynamometers — drives and controls, load cells, centering-device repair or replacement, preventive-maintenance kits, calibration, acceptance tests and operator training — using the existing pit and civil works
SourcingDrives, motors, load cells and encoders are proprietary bought-in components from established manufacturers · Neometrix engineers and builds the dynamometer system around them — rolls and machine set, control scheme, measurement chain, vehicle interface, cell services, installation, commissioning, calibration and acceptance
StatusEngineered to order — reference configuration, not yet built · sized to the vehicle classes, duty and standards at design review
04
Variants

One machine class, four duties.

Tenders call this a chassis dyno, a rolling-road, a vehicle dynamometer or a mileage-accumulation machine. What changes is the axle count, the power, and what surrounds the rolls.

Var · 01

2WD Single-Axle Dyno

One driven roll set for front- or rear-drive vehicles — emissions, mileage accumulation and end-of-line duty at lower installed power, on the same control architecture.

Var · 02

4×4 Independent (Reference)

Four independently driven wheel stations with ±0.05 km/h axle synchronisation — for AWD vehicles whose torque-split and stability systems must stay asleep throughout the cycle.

Var · 03

Climatic & EV Test Cell

The dyno inside a climatic chamber (−30 to +55 °C) with a driving robot — cold-start emissions, cabin-HVAC energy work and EV range determination under standardised cycles, hands-off.

Var · 04

Upgradation of Existing Dynos

New drives, controls, load cells and centering devices into an existing pit — a facility’s fleet of ageing dynamometers brought to current accuracy and EV-readiness without civil reconstruction.

05
Applications

Where it applies.

Anywhere a drive cycle has to be run exactly, again and again, regardless of the weather outside.

A · 01Emissions & fuel-consumption testing over standardised driving cycles
A · 02EV range determination, e-powertrain efficiency & regenerative-braking work
A · 03Climatic drive cycles — cold start, hot soak, cabin-HVAC energy consumption
A · 04Mileage accumulation & durability schedules under robot control
A · 05Vehicle R&D — calibration, NVH investigation, torque-split behaviour on AWD platforms
A · 06Proving grounds, research centres & homologation laboratories — new cells and upgradations
06
FAQ

Common questions.

Plain-language answers from the engineering team.

Q · 01 Chassis dynamometer or engine dynamometer — which do I need?
They answer different questions. An engine dynamometer couples directly to the crankshaft or output shaft of an engine on a stand — no vehicle, no gearbox, no tyres — and is the right tool for developing or accepting the engine itself. A chassis dynamometer tests the whole vehicle, through its own driveline and tyres, exactly as the road does; it is the machine for emissions cycles, range determination, calibration work and anything where the vehicle’s complete behaviour matters. The rule of thumb: if the thing you are signing off has wheels, it belongs on a chassis dyno; if it arrives on a pallet, it belongs on an engine dyno. Neometrix covers both — this page is the chassis machine, and the engine test rig has its own page.
Q · 02 Why 48-inch rolls rather than smaller ones?
Because a tyre does not meet a small roller the way it meets a road. On a flat road the contact patch is flat; on a curved roll it wraps, and the smaller the roll the sharper the wrap — changing rolling resistance, contact pressure and tyre heating, and doing so differently for every tyre size. A 48-inch (1,219 mm) roll is large enough that the patch geometry approaches the flat-road case, which is why this diameter became the reference architecture for emissions-grade and high-speed work. It also gives the roll enough circumference to hold its chrome running surface within 0.25 mm of true — at 250 km/h the tyre reads every deviation, and balance to ISO 1940 G2.5 is what keeps a two-axle, thirty-tonne machine quiet at that speed.
Q · 03 What is electrical inertia simulation, and why not just use flywheels?
Flywheels create inertia honestly but coarsely: each disc adds a fixed lump, so a flywheel dyno can only approximate a vehicle’s mass in steps, and changing configuration means mechanically engaging discs. Electrical simulation lets the drives create the force a given mass would exert during every acceleration and braking event — here across roughly 150–5,500 kg in 0.454 kg increments, so the simulated vehicle can match the real one to the kilogram, spare wheel included. The catch is honesty under transients: mass reacts instantly, control loops do not. That is why the <65 ms system response is a headline figure — fast enough that a gearshift, a launch or a regenerative braking event feels like mass, not like software catching up.
Q · 04 Why must front and rear axles be synchronised so tightly?
Because on the road, all four wheels roll on the same surface, and a modern vehicle continuously checks that they agree. On a 4WD dynamometer the front and rear axles stand on separate roll sets driven by separate machines — and if those two “roads” drift apart by more than a whisker, the vehicle’s wheel-speed comparison concludes something is slipping. Traction control intervenes, torque split changes, ABS may trigger, and the test is no longer measuring the vehicle — it is measuring the vehicle fighting the machine. Holding both axles to within ±0.05 km/h of each other keeps every on-board system convinced it is on one continuous road, which is the entire premise of the measurement.
Q · 05 Can it test electric vehicles properly?
Yes — and this is exactly where older dynamometers fall short. An EV under regenerative braking turns its motor into a generator and pushes torque back through the wheels; a dyno built only to absorb sees that as a disturbance, but a four-quadrant machine treats it as a normal operating point — the drives motor and absorb interchangeably, so the full cycle, launch to regen stop, is applied faithfully. Range determination then runs the standardised driving cycle repeatedly — at 0.454 kg inertia fidelity and ±1 kgf road-load accuracy, in a climatic cell if the standard demands temperature, with a driving robot removing driver-to-driver variation that would otherwise swamp the percent-level differences being measured.
Q · 06 Do you build the drives and motors, or integrate them?
We integrate them, and it is worth being precise about the split. AC flux-vector motors, IGBT drive units, precision load cells and encoders are proprietary products from established manufacturers — the right ones are selected, not reinvented. What Neometrix engineers and builds is the dynamometer as a working system: the roll sets and their balancing, the mechanical build in the pit, the road-load and inertia-simulation control scheme, the measurement chain and its calibration, the vehicle interface and restraint, the cell services around the machine, and the installation, commissioning and acceptance testing that turn all of it into a defensible test result. On upgradation work the split is the same — the existing pit and rolls stay, and the electronics, measurement and control brain are brought to current standard. And to be straightforward: this configuration is engineered to order and has not yet been built, so nothing on this page is offered as a delivered reference.
Related

Vehicle & powertrain test systems from Neometrix.

Dynamometry, environmental simulation and test-cell instrumentation engineered at our Noida facility.

Browse all Neometrix product lines.

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Send your vehicle classes
and your cycles.

The Projects desk replies within two working days with a clause-by-clause compliance matrix and a budgetary quotation. Write to [email protected] or use the form.

Enquire — chassis dynos Capability sheet (PDF) +91 7777 876 876
ISO 9001 / 14001 ENGINEERED TO ORDER — CHASSIS DYNAMOMETERS ISO 1940 G2.5 ROLLS · 4-QUADRANT DRIVES ENGINEERED IN NOIDA · INDIA
CHASSIS DYNAMOMETER · 4×4 · 250 km/h +91 7777 876 876 Enquire

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