Does the High Pressure Air Test System comply with relevant standards?

Yes, the system is designed and manufactured in accordance with ASME Boiler and Pressure Vessel Code (BPVC), ISO 9001, ISO 45001, ISO 14001, the Pressure Equipment Directive (PED) / EN 13445, and applicable MIL-STD defence and military guidelines.

How can I get a quotation for the High Pressure Air Test System?

You can request a quotation for the High Pressure Air Test System by contacting Neometrix Engineering Pvt Ltd through the website at https://neometrixgroup.com/products/high-pressure-air-test-system or by reaching out via email or phone.

Does Neometrix export the High Pressure Air Test System internationally?

Yes, Neometrix Engineering Pvt Ltd exports the High Pressure Air Test System to global customers in defence, naval, and industrial sectors across multiple countries.

Marine & Submarine Pipe Pressure Test Systems / Hydraulic 50–600 Bar · Pneumatic 20–400 Bar / ASME BPVC · ISO 9001 · MIL-STD / Noida · India

DUAL-MODE · HYDRO + PNEUMATIC

High Pressure Air Test System, dual-mode to 600 Bar hydraulic and 400 Bar pneumatic.

A dual-mode, precision-engineered pressure test rig that validates the structural integrity and leak-tightness of pipes and fittings for submarines, naval vessels, and marine infrastructure — hydraulically to 600 Bar and pneumatically to 400 Bar, with fully automatic PC-based (DAS) or manual control.

Request proposal Full specifications

High Pressure Air Test System - dual mode hydro pneumatic marine pipe test rig control cabinet and compressor skid by Neometrix

Fig · 01 Photograph · control cabinet, filtration skid, and Haskel high-pressure pump unit in test bay

Designed & manufactured to:

ASME BPVC ISO 9001 ISO 45001 MIL-STD

Hydraulic Pressure

50–600BAR

Pneumatic Pressure

20–400BAR

Relief Threshold

410BAR

N₂ Purge Banks

2×150BAR

Operating Range

25/45°C

Overview

One rig, two pressure regimes.

Submarine and naval-ship pipe assemblies have to survive both static hydraulic loading and gaseous pneumatic pressurization before they ever go to sea. The High Pressure Air Test System qualifies both in a single, purpose-built rig.

High Pressure Air Test System control panel, filtration skid and pneumatic pump unit - dual mode marine pipe test rig by Neometrix

Fig · 02 Photograph · PLC control panel, filtration/purge skid, and Haskel pump unit

The High Pressure Air Test System is a dual-mode test rig built to verify the mechanical strength, sealing integrity, and pressure endurance of critical piping components used in submarines, naval vessels, and marine infrastructure. It qualifies pipes and fittings before deployment in submarines, naval ships, offshore structures, and underwater energy systems.

The system supports both hydraulic and pneumatic testing regimes on a single platform, offering a complete validation path for metallic pipe assemblies and fittings under static and dynamic pressure conditions that simulate the most demanding operational environments.

600 Bar hydraulic. 400 Bar pneumatic. One control system, automatic or manual.

Programmable test sequences, real-time DAS data monitoring, and multi-layer safety interlocks make it suited to defence-grade pressure validation and high-risk underwater applications.

Testing Modules

Hydraulic & pneumatic, in one rig.

Two independent testing modules on a shared control and safety architecture.

MODULE · 01

Hydraulic Testing Module

Uses deionized water as the working fluid, generating 50–600 Bar through Haskel USA high-ratio pneumatic pumps that convert 8–10 Bar drive air into hydraulic force. Pressure is applied incrementally in staged steps, each held for a set duration, to assess resistance to burst and deformation under long-duration static loads typical of deep-sea operation.

50–600 Bar · ~40 CFM

MODULE · 02

Pneumatic Testing Module

Uses clean, dry compressed air to simulate pressurization in gaseous environments, generating up to 400 Bar from a built-in compressor or high-pressure cylinder bank. Detects leakage, joint integrity, and structural behaviour under fluctuating or peak air pressures — critical for tees, elbows, and connectors in high-integrity marine systems.

20–400 Bar · ~80 CFM

Testing Sequences

Staged pressure ramp-up programs.

Every sequence is configurable through the automated test interface.

Hydraulic Testing Sequence

The hydraulic process runs a controlled multi-stage ramp: 50, 100, 150, 200, 250, 300, 400, and 600 Bar. Each intermediate pressure is held for approximately two minutes, and the maximum 600 Bar stage is maintained for ten minutes — replicating the extreme operating environments submarine and marine components must withstand.

Pneumatic Testing Programs

Program 1: 20, 100, 150 Bar — final stage held 10 minutes.
Program 2: 20, 100, 150, 200 Bar — 200 Bar stage held 10 minutes.
Program 3: 20, 100, 150, 200, 300, 400 Bar — 400 Bar stage held 10 minutes, others held 2 minutes each.

Modes of Operation

Automatic DAS or manual panel.

Every test can run unattended through the DAS or by direct operator control.

PC-based Data Acquisition System (DAS): selects test type, pressure levels, duration, and sequencing automatically.
Real-time monitoring: continuous tracking of pressure sensors, safety systems, and chamber status.
Digital logging: every test is recorded for traceability, certification, and reporting.
Remote video monitoring: live CCTV feed of the test chamber during active testing.
Automated safety: interlocks, threshold alarms, and automatic shutdown routines.

Front-panel control: toggle switches, potentiometers, and analog glycerin-filled gauges.
R&D-ready: ideal for prototyping and custom component trials.
Operator discretion: direct interaction with pressure stages and timing.
Manual safety: interlocks, manual emergency stop, and redundant monitoring.
Nitrogen purging: two 150 Bar N₂ banks remove moisture and contaminants from lines before and after pneumatic testing.

Safety & Core Components

Failsafe by construction.

Interlocked gate access, redundant pressure monitoring, and Haskel-class pump hardware.

Interlocked Gate

Electrically interlocked rolling gate ensures testing cannot commence unless the chamber is sealed.

410 Bar Relief Valves

Calibrated relief valves preset at 410 Bar protect both hydraulic and pneumatic circuits from overpressurization.

Redundant Monitoring

WIKA 0–600 Bar gauges and S-20 transmitters (0.25% FS accuracy) paired with digital and analog readouts.

Haskel USA Pumps

High-ratio pneumatic pumps convert 8–10 Bar drive air into up to 600 Bar hydraulic test pressure.

Key Features

Built for submarine-grade validation.

Dual-mode capability, redundant safety, and precision instrumentation in one system.

Dual-mode system tests marine pipes hydraulically (50–600 Bar, DI water) and pneumatically (20–400 Bar, dry air).
Haskel USA pumps with 8–10 Bar drive air generate up to 600 Bar for submarine and marine pipe assembly qualification.
Electrically interlocked gate, 410 Bar relief valves, and emergency vent valves ensure failsafe operator protection.
Nitrogen purging via two 150 Bar banks removes moisture and contaminants from lines before and after pneumatic testing.

WIKA 0–600 Bar gauges and S-20 transmitters (0.25% FS accuracy) paired with a Vaisala dew point meter ensure precision.
Redundant digital/analog pressure monitoring and live CCTV chamber feed keep operators safely outside during testing.
Three configurable pneumatic test programs support 20–400 Bar staging with each level held 2 or 10 minutes as needed.
Qualifies pipes, flanges, elbows, tees, and reducers for submarine, naval ship, and offshore energy system applications.

Gallery

The rig, in the test bay.

Photographs of the pipe test box, control panels, and nitrogen purge bank.

High Pressure Air Test System control panel and pump unit, alternate view - marine pipe test rig by Neometrix

High pressure pipe test box - marine and submarine pipe pressure test chamber by Neometrix

Neometrix Nitrogen Bank II high pressure cylinder rack - nitrogen purge system for pneumatic pipe testing

High Pressure Air Station distributor valve control panels with pressure gauges - Neometrix

Fig · 03–06 Photographs · pump/control skid, high-pressure pipe test box, nitrogen bank II cylinder rack, and distributor valve control panels

Downloads

Catalog & GA drawing.

Product catalog and general arrangement drawing, available as PDF for procurement and technical review.

Catalog

High Pressure Air Test System — Product Catalog

PDF

High Pressure Air Station general arrangement drawing thumbnail

Drawing · GA

High Pressure Air Station — GA Drawing

PDF

Specifications

Full technical parameters.

Key system parameters for the standard High Pressure Air Test System configuration.

Hydraulic Testing Pressure	50 Bar to 600 Bar
Pneumatic Testing Pressure	20 Bar to 400 Bar
Hydraulic Medium	Deionized or filtered water
Pneumatic Medium	Clean, dry compressed air
Hydraulic Flow Rate	Approximately 40 CFM
Pneumatic Flow Rate	Approximately 80 CFM
Ambient Operating Temperature	25°C to 45°C
Drive Air Pressure (hydraulic)	8 to 10 Bar
Pressure Regulation	Manual potentiometer or electronic controller, depending on mode
Pressure Sensing	High-accuracy digital transmitters and analog glycerin-filled gauges
Pressure Relief Threshold	410 Bar (both hydraulic and pneumatic circuits)
Component Compatibility	Pipes, flanges, elbows, tees, reducers, threaded and flanged connectors
Modes of Operation	Fully automatic via PC (DAS), and manual via control panel
Data Logging & Traceability	Enabled via PC software with historical test records
Nitrogen Purge Pressure	150 Bar
Cylinder Bank Max Fill Pressure	400 Bar
Safety Systems	Gate interlock, relief valves, vent silencers, emergency stops, redundant monitoring
Venting	Silenced exhaust via noise-reducing outlet systems
Monitoring	Integrated CCTV for remote chamber observation

Core Components

Built from proven hardware.

Every subsystem is selected for reliable operation under repeated high-pressure cycling.

High-pressure pneumatic pumps from Haskel, USA, delivering efficient conversion of drive air to test pressure.
Pressure transmitters interfaced with the DAS to provide accurate, real-time data.
Glycerin-filled mechanical gauges for local monitoring and secondary verification.
Precision needle valves and ball valves for manual control of pressurization and venting.
Solenoid-operated valves for automated sequencing and safety control.

Check valves to prevent backflow during dynamic pressurization cycles.
Strainers and suction filters to protect pumps and flow circuits from debris or cavitation.
Fluid level indicators and low-level switches to prevent dry-run operation.
Modular test fixtures to accommodate pipes and fittings of varying sizes and standards.
Silenced venting systems to mitigate noise during air exhaust and nitrogen purging.

Applications

Where it qualifies parts.

Pipe and fitting qualification for high-risk marine and defence deployment.

01Submarine pipe and fitting hydro/pneumatic qualification

02Naval vessel pipeline and manifold pressure validation

03Dredger high-pressure pipe and fitting testing

04Offshore structure and underwater energy system piping

05Flange, elbow, tee, and reducer burst/leak validation

06Compressed air line and pneumatic component leak testing

Compliance & Standards

Engineered to recognised codes.

Designed and manufactured in accordance with global engineering and safety standards.

ASME Boiler and Pressure Vessel Code (BPVC) for high-pressure systems.
ISO 9001 for quality management.
ISO 45001 for occupational health and safety management.
ISO 14001 for environmental management compliance.
Pressure Equipment Directive (PED) & EN 13445 for European market applicability.
MIL-STD guidelines for defence and military standard compatibility, as required.

FAQ

Common questions.

Plain-language answers from the engineering team.

Q · 01What is the High Pressure Air Test System?

It is a dual-mode marine pipe pressure test rig, designed and manufactured by Neometrix Engineering Pvt Ltd, India, that validates pipes and fittings hydraulically up to 600 Bar and pneumatically up to 400 Bar for submarine, naval vessel, and marine infrastructure applications.

Q · 02What is the difference between the hydraulic and pneumatic modes?

The hydraulic module uses deionized water and generates 50–600 Bar via Haskel pneumatic-driven pumps to simulate long-duration static pressure loads. The pneumatic module uses clean dry compressed air up to 400 Bar, drawn from a nitrogen-purged cylinder bank, to detect leaks and validate joint integrity under gaseous pressure.

Q · 03What components can be tested?

Pipes, flanges, elbows, tees, reducers, and threaded or flanged connectors used in submarine and naval-ship pipe assemblies, qualifying them before deployment in high-risk underwater and marine environments.

Q · 04Is the system customizable?

Yes, Neometrix offers customized pressure ranges, test-program sequencing, chamber dimensions, and DAS software configurations tailored to specific client component sizes and test protocols.

Q · 05Does it comply with relevant standards?

Yes, it is designed and manufactured in accordance with ASME BPVC, ISO 9001, ISO 45001, ISO 14001, the Pressure Equipment Directive (PED) / EN 13445, and applicable MIL-STD defence and military guidelines.

Q · 06What safety systems protect operators during testing?

An electrically interlocked rolling gate prevents testing until the chamber is sealed, 410 Bar relief valves and emergency vent valves guard both circuits, redundant digital and analog pressure monitoring runs continuously, and live CCTV lets operators observe the chamber remotely and stay outside during active pressurization.

Q · 07Can the system be operated automatically and log test data?

Yes, the fully automatic mode runs from a PC-based Data Acquisition System (DAS) that selects test type, pressure levels, and duration, and digitally logs every test for traceability, certification, and reporting. A manual mode with front-panel toggles, potentiometers, and analog gauges is also available for R&D trials.

Q · 08What after-sales support does Neometrix provide?

Comprehensive after-sales support including installation, commissioning, operator training, preventive maintenance, and on-site service.

Q · 09How can I get a quotation?

Contact Neometrix Engineering Pvt Ltd through the website at neometrixgroup.com/products/high-pressure-air-test-system or by email or phone. Neometrix also exports the system to global customers in defence, naval, and industrial sectors.

Get a proposal

Tell us your pipe sizes
and test pressures.

We size the system, propose a configuration, and walk through the hydraulic and pneumatic test programme with your engineering team before you commit.

Request proposal +91 7777 876 876

High Pressure Air Test System, dual-mode to 600 Bar hydraulic and 400 Bar pneumatic.

One rig, two pressure regimes.