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NMX‑RAS‑30 / Rev 00 / marine deck machinery / RAS · FAS rigs 2026 · Product Page
NMX-RAS-30 · ENGINEERED TO ORDER — REPLENISHMENT-AT-SEA & FUELLING-AT-SEA SYSTEMS

Never stop. Never touch.

A warship’s reach is her tanker’s. The fleet stays at sea because fuel and stores cross open water between two ships underway — thirty to sixty metres apart, both making way, joined only by the rig. A jackstay highline walks traveller-borne loads across; a spanwire fuel rig carries the hose string to a probe and receiver, with breakaway couplings that part without spill. Underneath it all runs one discipline: constant tension — two hulls roll and sheer out of phase, and the winches pay and recover continuously so the wire stays taut, never snatched. And because two ships joined by wire must always have a clean way to part, the emergency breakaway is designed in from the first drawing. Structures, winches, transfer gear, controls, installation and trials — engineered to order. No delivered system is claimed.

Illustrative image, not a delivered system — a replenishment-at-sea rig seen from the delivering ship's deck: a grey kingpost with a tensioned spanwire and hose saddles running out over open water toward a soft-focus unmarked grey ship steaming abeam, deck winches and fairleads in the foreground, overcast maritime light, no people and no markings
Fig · 01 The rig at work — the spanwire out over open water to the consort, hoses on their saddles, the winches holding tension both ways — illustrative, not a delivered system
Rigs
jackstay + spanwireheavy · light · fuel
Tension
constant, both waystaut — never snatched
Transfers
fuel + stores + peopletraveller · probe · hose
Parting
designed-inbreakaway couplings · release
Built
to ordernew-build + refit outfits
ISO 9001 / 14001 Engineered to order Constant-tension duty Marine deck machinery Noida · India
01
Overview

The fleet’s range is a machine.

Every ship sails with an expiry date — the day her fuel, water and provisions run out. Ports extend it but surrender the sea. The replenishment rig extends it without going anywhere: a tanker or store ship steams alongside, the rig spans the gap, and the fleet takes on fuel, fresh water, provisions and spares underway — ships never stopping, never touching. The engineering problem is the gap itself: it moves, all the time, in every axis — and the machine must hold a wire, a hose and a swinging load across it, for hours, safely.

Illustrative image, not a delivered system — a pair of grey constant-tension deck winches with grooved drums and wire rope, hydraulic piping and guarded gearing, a small control pedestal with levers, blank gauges and one guarded red emergency control, wet steel deck and a fairlead leading the wire outboard, no people and no text
Fig · 02 The tension engine — winches that pay and recover continuously as the ships move, keeping every wire in the rig taut — illustrative, not a delivered system

Stores cross on the jackstay. A highline is rigged and tensioned from a kingpost on one ship to a high point on the other, and a traveller block rides it, carrying the load in a sling or basket. Inhaul and outhaul winches walk the traveller across — out with the load, back for the next lift — while the highline’s own winch holds tension through every roll. Heavy rigs move stores to the two-tonne class; light rigs handle light loads and, under the navies’ own procedures, personnel transfer — the same machine, at its most carefully supervised.

Fuel crosses on the spanwire. The hose string rides the tensioned wire on saddles, spaced by saddle whips so the hose hangs in even bights, and ends in a probe that drives into a bell-mouth receiver at the receiving ship — self-aligning, self-sealing, made for a moving target. Between pump and probe sit breakaway couplings: deliberately the weakest link, engineered to part cleanly and seal both ends if the ships open beyond the rig’s reach — the fuel-transfer discipline of our aircraft refuellers, applied between hulls.

Constant tension is the whole game. Two hulls roll and sheer out of phase: the gap breathes by metres on every swell. A fixed-length wire would slacken and then snatch — multiplying loads through rig, structure and cargo. So every primary wire lives on a constant-tension winch that pays and recovers continuously, holding the set tension both ways — the discipline our davit line applies to one boat, applied here to a whole rig. And above it all stands the rule that makes the connection safe at all: the emergency breakaway, by which the entire rig — wires, hoses, traveller — can let go cleanly at any moment.

The rig’s craft is held in two tensions at once: wire that is never allowed to slacken, and a connection that is always ready to part — taut enough to work, free enough to let go.
The Moving Gap

Taut, never snatched

The gap between the hulls breathes with every swell. Constant-tension winches pay and recover continuously — the wire stays taut, and no load ever arrives as a snatch.

Two Franchises, One Rig

Davit tension, refueller transfer

The constant-tension discipline of our davit recovery gear and the sealed transfer discipline of our aircraft refuellers — met in one machine between two hulls.

Ready To Part

Breakaway designed-in

Two ships joined by wire in open sea must always have a clean way apart — releases and breakaway couplings that let the whole rig go safely, at any moment, without spill.

02
Architecture

Span, tension, transfer.

The schematic follows a replenishment serial — alongside, rig across, tension on, transfer and away — and shows the machine that runs it: the kingpost and rig structure, the winches and tension, the fuel gear, and the control and safety above them.

FIG · 03RAS ARCHITECTURE · KINGPOST + RIG / WINCHES + TENSION / FUEL GEAR · CONTROL & SAFETY
ALONGSIDE → RIG ACROSS → TENSION ON → TRANSFER + AWAY A WARSHIP'S REACH IS HER TANKER'S: THE FLEET STAYS AT SEA BECAUSE FUEL AND STORES CROSS OPEN WATER BETWEEN SHIPS UNDERWAY - NEVER STOPPING, NEVER TOUCHING, JOINED ONLY BY THE RIG. TRANSFERS FUEL + STORES + PEOPLE SHIPS 30-60 M APART RULE NEVER STOP, NEVER TOUCH ALONGSIDE 30-60 M ABEAM, BOTH MAKING WAY RIG ACROSS MESSENGER, SPANWIRE, HOSES + HIGHLINE TENSION ON CONSTANT, BOTH WAYS - TAUT, NEVER SNATCHED TRANSFER + AWAY LOADS WALK, FUEL FLOWS; BREAKAWAY DESIGNED-IN TWO HULLS ROLL AND SHEER OUT OF PHASE - THE CONSTANT-TENSION WINCHES PAY AND RECOVER SO THE WIRE STAYS TAUT AND NOTHING SNATCHES KINGPOST + RIG POSTS, HIGH POINTS, BLOCKS + DECK ROLLERS WINCHES + TENSION INHAUL, OUTHAUL, SADDLE; CONSTANT-TENSION DUTY FUEL GEAR HOSES + SADDLES, PROBE + RECEIVER, BREAKAWAY CONTROL + SAFETY TENSION WATCHED, COMMS; EMERGENCY BREAKAWAY OUR ROLE: STRUCTURES, WINCH INTEGRATION, HYDRAULICS, FUEL-TRANSFER GEAR, CONTROLS, SHIPBOARD INSTALLATION, LOAD TEST + TRIALS; WIRE ROPE, STANDARD WINCH DRIVES + PROPRIETARY COUPLINGS BOUGHT-IN CERTIFIED DETAIL · WHY THE RIG EXISTS THE FLEET MUST STAY OUT WEEKS BEYOND ANY PORT TANKS AND STORES EMPTY ENDURANCE IS CONSUMED THE RIG SPANS THE GAP UNDERWAY, IN OPEN SEA GOAL: THE FLEET REFUELLED AND STORED WITHOUT EVER LEAVING STATION THE CONSTANT-TENSION DISCIPLINE OF OUR DAVIT LINE, THE TRANSFER DISCIPLINE OF OUR REFUELLERS, THE STRUCTURES AND WINCHES OF OUR DECK-MACHINERY HOUSE. NO DELIVERED REPLENISHMENT SYSTEM CLAIMED. RIG SPAN THE MOVING GAP TENSION TAUT BOTH WAYS, ALWAYS AWAY BREAKAWAY DESIGNED-IN
Fig · 03 Two ships, one rig — the moving gap spanned, held taut both ways, and always one clean action from parting
Arc · 01

Kingpost & Rig Structure

Kingposts, high points, sliding padeyes and blocks, fairleads and deck rollers — the delivering rig and the receiving outfit, detailed for decades of salt.

Arc · 02

Winches & Tension

Inhaul, outhaul, saddle and spanwire winches on hydraulic or electric drive — constant-tension duty, load monitoring, brakes and emergency paths.

Arc · 03

Fuel-Transfer Gear

Hose strings on saddles, the probe and bell-mouth receiver, and breakaway couplings that part cleanly and seal both ends — transfer without spill.

Arc · 04

Control & Safety

The winch control station — tension watched, loads logged — communications, night-replenishment lighting, and the emergency breakaway above everything.

Have a RAS / FAS, reception-outfit or refit requirement? Send the ships, the transfer rates and the ruleset — a clause-by-clause compliance matrix within two working days · [email protected]
Send tender spec
03
Specifications

Reference rig, built to the ships.

The parameters below describe a reference system. The rig geometry, winch ratings, hose sizes and outfit all follow from three givens: the two ships, the transfer rates the fleet needs, and the ruleset the navy replenishes by.

Illustrative image, not a delivered system — fuelling-at-sea transfer hardware on a deck stand: a grey conical probe unit beside its bell-mouth receiver, a breakaway coupling with both halves mated, black hose lengths on curved saddle cradles, shackles and a wire sling, plain grey deck and bulkhead, no people and no text
Fig · 04 The fuel gear — probe, receiver, breakaway coupling and saddled hose: a sealed connection made for a moving target — illustrative, not a delivered system

Where replenishment rigs go wrong

In the dynamics and the details, not the lifting. A wire without true constant tension slackens in the trough and snatches on the crest, punishing rig, structure and load; a hose string badly saddled kinks or drags the sea; a probe misaligned for the motion beats its receiver to death; a breakaway that is not the engineered weakest link parts somewhere else — wet, expensive and dangerous; and a rig that cannot let go cleanly turns a routine emergency into a collision risk between two moving ships.

So every primary wire lives on a constant-tension winch sized to the relative motion, not the static load; the hose string is saddled and whipped to hang in even bights at every separation; the probe and receiver are engineered as a pair for the approach cone the motion actually produces; the breakaway coupling is deliberately, provably the weakest link — parting clean, sealing both ends; and the whole rig is proven by shop load test, harbour trial and sea trial, with the receiving outfit, before the fleet ever depends on it.

Full specification — expand
SystemReplenishment-at-sea & fuelling-at-sea system — jackstay stores rigs, spanwire fuel rigs, receiving outfits, winches & controls; engineered, built, installed, trialled & supported
FunctionPasses fuel and stores between two ships underway — ships apart, never touching, joined only by the rig; the fleet stored without leaving station
Jackstay RigTensioned highline, kingpost to high point; traveller block driven by inhaul / outhaul winches; heavy rigs to the 2-tonne class, light rigs for light loads & personnel per the navies’ procedures
Fuelling RigHose string on saddles along a tensioned spanwire; probe & bell-mouth receiver, self-aligning & self-sealing; derrick suspension where specified
BreakawayBreakaway couplings as the engineered weakest link — part cleanly, seal both ends, no spill; rig-wide quick-release for emergency parting at any moment
Constant TensionPrimary wires on constant-tension winches — paying & recovering continuously as the hulls roll & sheer out of phase at 30–60 m; taut both ways, never snatched
WinchesInhaul, outhaul, saddle & spanwire winches — hydraulic or electric, load-monitored, braked, with emergency paths; sized to relative motion, not static load
Receiving OutfitHigh points, sliding padeyes & blocks, fairleads, deck rollers, fuel reception points — the fittings that let a consort take the rig; supplied as a ship-set for newbuilds & refits
Control & SafetyWinch control station; tension monitoring & load logging; ship-to-ship communications; night-replenishment lighting; interlocks & the emergency breakaway above everything
Testing & TrialsShop load tests of winches & structures; installation; harbour & sea trials with the receiving outfit — demonstrated, witnessed, documented
ServiceRefit, re-roping, winch overhaul & trials support of rigs already serving; reception outfits for ships joining the fleet
SourcingWire rope, standard winch drives & proprietary couplings are bought-in certified items; the cargo is the fleet’s business; Neometrix engineers the structures, winches, hydraulics, transfer gear, controls & installation
StatusEngineered to order · shipbuilders have tendered RAS / FAS outfits & deck rollers for a new patrol-vessel programme · grounded in the delivered deck-machinery, davit constant-tension & fuel-transfer franchises · no specific delivered replenishment system is claimed on this page
04
Variants

One discipline, the rig the fleet needs.

Requirements call it a RAS system, a FAS system, a jackstay, a reception outfit, or the refit of a rig already serving. The discipline — a taut wire across a moving gap, always ready to part — is common; the rig follows the ships.

Var · 01

Heavy & Light Jackstay Rigs

Kingpost stores rigs to the 2-tonne class with traveller, inhaul / outhaul and highline tension — and light rigs for light loads and personnel transfer.

Var · 02

Spanwire Fuelling Rigs

Saddled hose strings, probe & receiver, breakaway couplings — fuel and fresh water underway, sealed end to end, with derrick rigs where specified.

Var · 03

Reception Outfits

The receiving ship’s set — high points, sliding blocks, fairleads, deck rollers and fuel reception — for newbuild programmes and ships joining the fleet.

Var · 04

Refit, Overhaul & Trials

Rigs already serving — re-roped, winches overhauled, controls renewed — and supported through the load tests and sea trials that keep them certified.

05
Applications

Where the gap gets spanned.

Wherever ships must give or take fuel and stores without leaving the sea.

A · 01Fleet tankers & replenishment ships
A · 02Combatants’ reception outfits
A · 03Patrol-vessel newbuild programmes
A · 04Coast-guard & offshore-support fleets
A · 05Shipyard installation & sea trials
A · 06Refit, re-roping & winch overhaul
06
FAQ

Common questions.

Plain-language answers from the engineering team.

Q · 01 Why replenish at sea instead of in port?
Because a fleet in port is a fleet somewhere else. Presence at sea is the whole point of a navy, and presence is bought with consumables: fuel above all, then fresh water, provisions, spares. Every ship sails with an endurance measured in days, and every return to harbour spends the thing the fleet exists to provide — time on station, often thousands of kilometres from the nearest berth. Replenishment at sea breaks that arithmetic: the tanker or store ship comes to the fleet, steams alongside, and passes what the fleet needs while everyone keeps moving. A task group with a replenishment ship in company measures its reach in months, not days — which is why every serious navy operates the rigs, why every new combatant is built with a reception outfit so it can take the rig from day one, and why shipbuilders tender RAS and FAS systems and their deck fittings alongside a new class’s other machinery. The rig is not an accessory; it is the fleet’s range, made of winches and wire.
Q · 02 How does the jackstay rig actually work?
It is a cableway built between two moving buildings. Once the ships are alongside and holding station, the first light messenger line goes across, and with it the rig is hauled over: the highline, made fast between the delivering ship’s kingpost and a high point on the receiver, then tensioned by its winch. On that wire rides the traveller block — a trolley for the sky between ships — with the load slung beneath it in a net, basket or frame. Two more winches do the walking: the outhaul pulls the traveller toward the receiving ship, the inhaul brings it home for the next lift, cycle after cycle, for as long as the serial runs. Heavy jackstay rigs move loads to the two-tonne class; light rigs move small loads — and, under the navies’ own carefully drilled procedures, people, in a transfer chair riding the same physics. The machine’s obligation through all of it is singular: whatever the ships do, the wire stays taut and the load never becomes a pendulum.
Q · 03 How does fuel cross safely between moving ships?
Through a hose that is carried, not dragged, and a connection that is sealed, not clamped. The fuel hose cannot simply hang between the ships — it would drag the sea, kink and tear — so it rides a tensioned spanwire on saddles, spaced so the string hangs in even, controlled bights at every separation the ships take up. At its end is the probe: a conical fitting that drives into a bell-mouth receiver on the receiving ship, self-aligning through the cone, latching and sealing under the motion — a connection designed for a target that will not hold still, the same discipline as our aircraft-refuelling couplings. Between pump and probe sit the breakaway couplings, deliberately the rig’s weakest link: if the ships open beyond reach, the coupling parts at its engineered load and both halves seal instantly — no spill to the sea, no whip of a live hose across a manned deck. Pumping rates, hose sizes and reception arrangements follow from the ships and the fuels; the sealing-and-parting discipline is constant.
Q · 04 What does “constant tension” do, and why is it the core of the rig?
It absorbs the one thing neither ship can stop doing: moving. Two hulls thirty to sixty metres apart roll, pitch and sheer out of phase — when one leans away and the other leans with her, the gap between the rig’s two ends can breathe by several metres in a few seconds, and it does so all serial long. A wire of fixed length has only two responses: go slack, then come tight with a bang. That bang — the snatch — is a dynamic multiplication of load through the wire, the kingpost, the high point and whatever hangs from the traveller; it is how rigs, and worse, get broken. The constant-tension winch removes the possibility: it holds a set tension rather than a set length, paying out as the gap opens and recovering as it closes, continuously, automatically, both ways. The wire is never slack, so no load ever arrives suddenly. It is the same discipline our davit line applies to a boat rising and falling alongside — here applied to every primary wire in the rig at once. Sizing it is the design’s heart: the winch is rated to the relative motion the two ships actually produce, not to the static weight of the load.
Q · 05 What happens in an emergency — can the ships just part?
Yes — and the rig is designed backwards from that answer. Two ships joined by wire and hose in open sea have accepted a real risk: a steering failure, a blackout, a sudden manoeuvring order, and the gap the rig spans starts growing without permission. The rig’s response cannot be improvisation; it is machinery. The emergency breakaway is a rehearsed, engineered sequence by which the entire connection lets go cleanly: quick-release fittings free the wires in the designed order, the winches render under control rather than parting, and the breakaway couplings in the fuel string part at their engineered load with both ends sealing — the hose comes home dry, not live. Every element is arranged so that letting go never depends on someone reaching a place they cannot safely reach: releases are operable from protected positions, and the load path fails toward safety, not toward the deck party. Alongside the hardware run the disciplines the navies themselves bring — the drills, the supervision, the communications — and the rig’s job is to make their decision executable in seconds. A connection you cannot leave is a hazard; the rig is engineered to be leavable, always.
Q · 06 What do you build, and what is bought-in?
We build the rig as a system, from franchises we have delivered. What Neometrix does: the kingposts, high points and rig structures with their sliding padeyes, blocks, fairleads and deck rollers — our marine fabrication line, detailed for decades of salt; the winch integration — inhaul, outhaul, saddle and spanwire winches on hydraulic or electric drive, sized to relative motion, with the constant-tension duty our davit line runs on; the hydraulics and controls — power units, control stations, tension monitoring, load logging, night-replenishment lighting, interlocks and the emergency-breakaway arrangements; the fuel-transfer engineering — hose-string design, saddles and whips, probe-and-receiver integration and reception points, on the sealed-transfer discipline of our aircraft refuellers; and the shipboard installation, load testing and harbour and sea trials, with the receiving outfit, plus the refit and overhaul of rigs already serving. What is bought-in certified: wire rope and terminations, standard winch drive units, proprietary breakaway and transfer couplings, hoses, and communications and lighting hardware. The cargo — fuel, fresh water, provisions, spares — is the fleet’s business; the ships stay generic. Engineered to order; shipbuilders have tendered RAS / FAS outfits and deck rollers for a new patrol-vessel programme; no specific delivered replenishment system is claimed on this page.
Related

The naval line from Neometrix.

The constant-tension discipline, the sealed fuel transfer, and the deck-machinery house the rig is built from — engineered at our Noida facility.

Browse all Neometrix product lines.

Get a quotation

Send the ships
and the rates.

The defence programmes desk replies within two working days with a clause-by-clause compliance matrix and a budgetary quotation. Write to [email protected] or use the form.

Enquire — RAS / FAS systems Capability sheet (PDF) +91 7777 876 876
ISO 9001 / 14001 ENGINEERED TO ORDER — REPLENISHMENT-AT-SEA & FUELLING-AT-SEA SYSTEMS JACKSTAY RIGS · SPANWIRE FUEL RIGS · RECEPTION OUTFITS · CONSTANT-TENSION WINCHES · TRIALS ENGINEERED IN NOIDA · INDIA
RAS & FAS SYSTEMS · JACKSTAY + SPANWIRE · CONSTANT TENSION · BREAKAWAY DESIGNED-IN · NEW-BUILD & REFIT +91 7777 876 876 Enquire

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