What is the Hose Test Bench?

The Hose Test Bench is a precision-engineered industrial system designed and manufactured by Neometrix Engineering Pvt Ltd, India. It is used for testing, validation, and quality assurance in defence, aerospace, and industrial applications.

Who manufactures the Hose Test Bench?

The Hose Test Bench is designed and manufactured by Neometrix Engineering Pvt Ltd, a leading test equipment manufacturer based in India.

What industries use the Hose Test Bench?

The Hose Test Bench is used across defence, aerospace, automotive, railways, and industrial sectors for precision testing and performance validation.

Is the Hose Test Bench customizable?

Yes, Neometrix offers customized versions of the Hose Test Bench tailored to specific client requirements, operational parameters, and industry standards.

Does the Hose Test Bench comply with relevant standards?

Yes, the Hose Test Bench is designed to comply with applicable national and international standards including MIL-STD, ISO, IS, and customer-specified requirements.

What are the key features of the Hose Test Bench?

Key features include precision measurement and control, PLC/computerized operation, real-time data acquisition, safety interlocks, and robust construction suited for industrial and defence environments.

Can the Hose Test Bench be integrated with data acquisition systems?

Yes, the Hose Test Bench can be integrated with advanced DAQ systems for real-time monitoring, automated reporting, and traceability of test results.

How can I get a quotation for the Hose Test Bench?

You can request a quotation for the Hose Test Bench by contacting Neometrix Engineering Pvt Ltd through the website at https://neometrixgroup.com/products/hose-test-bench or by reaching out via email or phone.

Does Neometrix export the Hose Test Bench internationally?

Yes, Neometrix Engineering Pvt Ltd exports the Hose Test Bench to global customers in defence, aerospace, and industrial sectors across multiple countries.

Hose Test Bench / Rev 01 / Haskel Air-Driven Pump / Noida · India 2026 · Product Page

Hydraulic Hose Test Bench

Hose burst, leak & elongation testing to 2500 bar.

Tests the strength, safety, and reliability of hydraulic hoses under extreme pressure conditions. An air-actuated Haskel high-pressure pump drives the test hose to up to 2500 bar (36,250 psi) inside a bulletproof glass test chamber, while a laser measurement system and real-time pressure graphs capture leak, elongation, and burst data automatically.

Request proposal Test capabilities

Hose Test Bench — Neometrix hydraulic hose burst, leak and elongation testing machine

Fig · 01 Assembled bench on the shop floor · blue control console · cream test-chamber cabinet

Qualification testing supported to:

DEF STAN STANAG MIL-SPEC

Max Pressure

2500bar

PSI Rating

36,250psi

Prefill Pr.

150–200psi

Test Modes

03modes

Prefill Supply

220VAC·1Ph

Overview

Built to break hoses on purpose.

The Hose Test Bench is state-of-the-art hydraulic hose pressure testing equipment designed for testing the strength, safety, and reliability of hydraulic hoses under extreme pressure conditions. Built with advanced technology and a focus on durability, this hose testing equipment simulates real-world operational stresses to ensure components meet stringent quality and performance standards.

Hose Test Bench — assembled unit installed on the shop floor, tests hydraulic hoses under extreme pressure conditions

Fig · 02 Assembled bench on the shop floor · blue control console · cream test-chamber cabinet

Pressure generation is powered by a highly dependable air-actuated Haskel High-Pressure Pump, which generates consistent ultra-high pressure — up to 2500 bar (36,250 PSI) — making it suitable for the most demanding hydraulic hose applications. An integral high-flow electric pump (220 V AC, 1-phase, 50 Hz) prefills each hose once connected inside the test chamber, gravity-fed from a domestic 1″ OD water tap, and discharges into the hose at 150–200 psi before the Haskel pump takes over.

Fully automated test cycles reduce manual effort while ensuring consistent, repeatable and accurate results.

The Main Control Panel combines air and electric circuitry with appropriate stop/start switches and valves. A manually adjustable, automatic-venting safety relief valve guards against accidental over-pressure, and large dial pressure gauges indicate test pressure with adequate clarity. Advanced data logging generates detailed reports with pressure, elongation, and burst values for full traceability.

Architecture

Four systems, one test cycle.

Prefill, pressurize, monitor, vent. Every hose under test moves through the same four sub-systems, each engineered for repeatable, operator-safe high-pressure testing.

Sub · 01

Prefill Circuit

Integral high-flow electric pump (220 V AC, 1-phase, 50 Hz), gravity-fed from a domestic 1″ OD water tap. Discharges into the test hose at 150–200 psi to purge air before pressurization.

Sub · 02

Pressurization

Air-driven Haskel High-Pressure Pump ramps the prefilled hose up to the full test pressure of 2500 bar (36,250 psi), powered entirely by shop air.

Sub · 03

Control & Safety

Main control panel with combined air and electric circuitry, stop/start switches and valves, plus a manually adjustable automatic-venting safety relief valve against over-pressure.

Sub · 04

Instrumentation

Large-dial pressure gauges for high-visibility readout, plus a digital touch-screen control panel with real-time pressure, elongation, and burst graphs.

Test Capabilities

Three protocols. One test chamber.

Every hose is tested inside a bulletproof glass chamber that protects the operator while allowing direct visual observation of the test in progress.

T · 01

Leak Test

Detects any pressure loss or leakage in the hydraulic hose during operation. A real-time Pressure-vs-Time graph flags deviations; automated detection highlights abnormalities and records precise pressure drops.

Pressure vs Time · Automated Detection

T · 02

Elongation Test

Measures hose elongation under high-pressure conditions using a high-precision laser measurement system, giving insight into material behaviour against durability standards.

Laser Measurement · Durability

T · 03

Burst Test

Determines the ultimate pressure tolerance of the hose before rupture. A sudden pressure drop signals the burst event, captured in real time and displayed as an exact burst-pressure value.

Ultimate Pressure · Real-Time Capture

Watch

The bench in motion.

A short walk-through of the Hose Test Bench in operation — prefill, pressurization, and the test chamber under live pressure.

What you'll see

Hose connection and prefill inside the test chamber
Haskel pump ramping the hose up to full test pressure
Large-dial gauges and touch-screen HMI during a live run
The bulletproof glass chamber protecting the operator throughout

For a guided demonstration or witnessed test at our facility, get in touch through the proposal request below.

Downloads

Documentation & datasheets.

The general catalog for the Hose Test Bench, available as a PDF download.

PDF · Catalog

General Catalog

Hose Test Bench · Download

Specifications

Full technical parameters.

Key system parameters for the standard Hose Test Bench configuration. Custom envelopes are available on request.

System Type	Hydraulic Hose Test Bench — leak, elongation & burst testing
Max Test Pressure	Up to 2500 bar (36,250 psi)
Pressurization System	Air-actuated Haskel High-Pressure Pump
Prefill Pump	Integral electric pump · 220 V AC · 1-Phase · 50 Hz
Prefill Water Supply	Gravity feed from a domestic 1″ OD water tap
Prefill Discharge Pressure	150–200 psi
Test Modes	Leak Test · Elongation Test · Burst Test
Elongation Measurement	High-precision laser measurement system
Control Panel	Combined air & electric circuitry with stop/start switches and valves
Control System	Digital touch-screen interface with real-time pressure, elongation & burst graphs
Safety Relief	Manually adjustable, automatic-venting safety relief valve
Additional Safety	Automatic shut-off mechanism · Bulletproof glass test chamber · Emergency stop button
Pressure Gauges	Large-dial gauges for high-visibility test-pressure readout
Data Logging	Automated, time-stamped reports with pressure, elongation and burst values
Calibration	Specialized calibration tools for long-term measurement accuracy
Manufacturer	Neometrix Engineering Pvt Ltd · Noida, India

Applications

Where it runs.

Hydraulic hoses supplied into industrial, automotive, aerospace, marine, and defence programmes all pass through the same pressure-proving process.

A · 01Hydraulic industry — industrial machinery, construction equipment, and oil & gas pipeline hoses

A · 02Automotive industry — hydraulic lines for heavy-duty trucks, cranes, mining equipment, and industrial transport

A · 03Aerospace — reliability evaluation of hydraulic hoses under extreme flight conditions

A · 04Marine industry — hydraulic systems on marine vessels and offshore platforms

A · 05Defense & military — hydraulic systems in military vehicles, aircraft, and naval ships

A · 06Manufacturing & OEMs — component validation before large-scale production or delivery

In Depth

The complete technical read.

Engineering narrative for buyers and QA managers who want the complete picture before committing to a test programme.

Key features and benefits

1. Pressure generation and capability

The system operates at a maximum test pressure of up to 2500 bar (36,250 PSI). Powered by a highly dependable air-actuated Haskel High-Pressure Pump, the machine generates consistent ultra-high pressure, making it ideal for testing the most demanding hydraulic applications. The high-pressure capacity simulates extreme operational environments, ensuring hoses are validated for performance and safety.

2. Comprehensive testing modes

Leak Test — detects any pressure loss or leakage in hydraulic hoses during operation. Provides real-time visualization through a Pressure-vs-Time graph to monitor and identify pressure deviations. Automated detection systems highlight any abnormalities and record precise pressure drops.

Elongation Test — measures the elongation of hydraulic hoses under high-pressure conditions using a high-precision laser measurement system for accurate elongation data, offering insight into material behaviour and durability compliance.

Burst Test — determines the ultimate pressure tolerance of hydraulic hoses before rupture. A sudden pressure drop during the test indicates the burst event, captured through real-time graphical representation, displaying the exact burst-pressure value.

3. Automation and efficiency

Fully automated test cycles eliminate the need for extensive manual intervention, improving efficiency. Automated data acquisition and real-time monitoring ensure accuracy and repeatability, and the system is programmed to handle repetitive testing requirements, saving time and reducing human error.

4. Advanced data logging and reporting

Every test automatically generates a detailed report including comprehensive pressure data, elongation and burst values, and time-stamped logs for traceability. Data reports can be used for quality assurance, regulatory compliance, and R&D analysis.

5. Enhanced safety features

Pressure Relief Valves — prevent accidental over-pressurization for secure operations.
Automatic Shut-off Mechanism — reacts to equipment malfunctions or excessive pressure, ensuring operational safety.
Bulletproof Glass Test Chamber — provides a secure environment for observing the test while safeguarding the operator from potential hazards.
Emergency Stop Button — immediately halts operations during emergencies, ensuring maximum safety for personnel and equipment.

6. Intuitive control system

Features an integrated digital control panel with a responsive touch-screen interface, providing intuitive navigation for setup and monitoring. Displays real-time test parameters, graphs, and results, offering comprehensive control to operators.

7. Precision calibration

Equipped with specialized calibration tools to maintain long-term accuracy of pressure measurements, ensuring reliable and repeatable results across multiple test cycles.

Applications across industries

This machine is indispensable for industries where hydraulic systems must operate safely and efficiently under extreme conditions. Key applications include:

Hydraulic Industry — testing hoses used in industrial machinery, construction equipment, and oil & gas pipelines. Ensures operational safety and longevity in harsh and high-pressure environments.
Automotive Industry — validates hydraulic lines used in vehicles such as heavy-duty trucks, cranes, mining equipment, and other industrial transport systems.
Aerospace — critical for evaluating the reliability of hydraulic hoses in aerospace systems, ensuring safety and performance in extreme flight conditions.
Marine Industry — tests hydraulic systems used in marine vessels and offshore platforms, validating endurance under high-pressure and corrosive conditions.
Defense and Military — essential for testing hydraulic systems in military vehicles, aircraft, and naval ships.
Manufacturing and OEMs — supports manufacturers and original equipment manufacturers in validating hydraulic components before large-scale production or delivery.

Technical specifications

Attribute	Details
Maximum Pressure	Up to 2500 bar (36,250 PSI)
Pressure Generation System	Haskel Air-Actuated High-Pressure Pump
Test Modes	Leak Test, Elongation Test, Burst Test
Data Reporting	Automated reports with time-stamped logs and results
Safety Features	Pressure Relief Valves, Bulletproof Glass Chamber, Automatic Shut-off
Control System	Digital touch-screen interface
Laser Measurement	Precision elongation measurement
Calibration	High-accuracy tools for maintaining reliability

Advantages of the system

Efficiency — fully automated cycles significantly reduce time and labor costs.
Precision — high-accuracy tools and data logging provide unparalleled insights for product validation.
Safety — multiple safety layers ensure secure and reliable testing for operators and equipment.
Versatility — designed to accommodate a wide range of test scenarios and hose types.
Compliance — built to support adherence to international standards for high-pressure systems.

Installation, commissioning and support

Neometrix Engineering Pvt Ltd provides installation, commissioning, operator training, preventive maintenance, and on-site service for the Hose Test Bench, in addition to standard after-sales support for customers in India and abroad.

FAQ

Common questions.

Plain-language answers from the engineering team.

Q · 01 What is a Hydraulic Hose Test Bench?

A Hydraulic Hose Test Bench is a high-pressure industrial testing system used for hydrostatic pressure testing, burst pressure testing, and proof pressure testing of hydraulic hoses to ensure safety, durability, and compliance with industry standards.

Q · 02 What tests can be performed on the machine?

The machine performs hydrostatic pressure testing, burst pressure testing, proof pressure testing, and leak detection testing, and can be designed for impulse testing of hoses on request.

Q · 03 Is the Hose Test Bench fully automated?

Yes. The bench runs automated pressure ramping via the air-driven Haskel pump, with a digital touch-screen interface, real-time graphs, safety interlocks, and an enclosed bulletproof glass test chamber for safe, repeatable testing.

Q · 04 What is the maximum pressure capacity?

The standard configuration tests up to 2500 bar (36,250 PSI). Higher or lower pressure envelopes can be engineered to order depending on hose diameter and test media.

Q · 05 Which industries use hydrostatic pressure test benches?

Hydrostatic pressure test benches like this one are widely used in aerospace, defense, oil & gas, automotive, marine, and hydraulic equipment manufacturing industries.

Q · 06 Can the Hose Test Bench be customized?

Yes. It can be customized based on maximum pressure range, hose diameter, test media (water or oil), automation level, safety enclosure, and data acquisition requirements.

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Other test systems from Neometrix.

Hose and valve test equipment engineered and manufactured at our Noida facility.

↗ Hose Burst

Get a Proposal

Tell us your hose sizes and test pressures.

We size the system, propose a configuration, and walk through the test programme with your engineering team before you commit.

Request proposal +91 7777 876 876

System: Hydraulic Hose Test Bench
Max Pressure: 2500 bar (36,250 psi)
Manufactured: Noida, India
Email: [email protected]
Phone: +91 7777 876 876