Details

The Dual Hydraulic Test System is a high-precision hydraulic testing rig designed for flow, cycling, pressure, and flushing tests across industries such as aerospace, defense, automotive, and industrial automation. It features both digital and manual measurement capabilities, allowing real-time data acquisition and analysis. Equipped with a robust hydraulic power pack, integrated ROTAMETERS, and advanced safety mechanisms, it ensures accurate and reliable testing of hydraulic components. Additionally, its modular design, data logging features, and noise-reducing placement options make it a versatile and efficient solution for high-pressure hydraulic system validation.

The system integrates manual and digital measurement capabilities, offering real-time data acquisition, visualization, and analysis to enhance testing precision. It features a Stainless Steel (SS) Drip Tray that securely holds test components while preventing fluid contamination and ensuring a safe and organized workspace. Additionally, electrical power points are provided for actuating test component solenoids, enabling automated testing sequences.

Key Features and Benefits
Advanced Testing Capabilities
  • Dual Measurement System – Supports both digital and manual measurements for precise component testing.
  • Real-Time Data Logging and Analysis – Instantaneous validation of test results for improved efficiency.
  • Three Integrated ROTAMETERS – Allows real-time monitoring of hydraulic fluid flow rates. 

Optimized Hydraulic System Design
  • Robust Hydraulic Power Pack – Designed to operate at high pressures with low noise output.
  • Strategic Power Pack Placement – Can be installed behind a wall to further reduce operational noise and enhance workplace comfort.
  • Advanced High-Pressure Filtration – A 5-micron high-pressure filter ensures that hydraulic oil remains contaminant-free, preventing potential system failures.

Enhanced Safety and Reliability
  • Dielectric Strength Testing (500 VDC for 30 sec) – Ensures the electrical insulation integrity of system components.
  • Insulation Resistance Testing (510 VDC for 1 min, up to 999 MΩ) – Prevents short circuits and enhances operational safety.
  • Overpressure Protection Mechanism – Integrated pressure relief valves safeguard components from excessive pressure build-up.
  • Temperature and Flow Regulation – Integrated temperature sensors and flow control valves ensure stable operating conditions.

Industrial Applications
Aerospace & Defense
 • Hydraulic testing of landing gear actuators, servo valves, hydraulic cylinders, and control valves.
 • Simulated high-altitude and in-flight hydraulic conditions to ensure component reliability in extreme environments.

Automotive Industry
 • Performance testing of braking systems, power steering systems, and shock absorbers.
 • Endurance and leakage testing for various hydraulic subsystems in automobiles and commercial vehicles.

Heavy Machinery & Industrial Automation
 • Hydraulic pump and motor validation for industrial and agricultural machinery.
 • Testing of hydraulic regulators and power units (HPUs) in automation systems.

Medical & Pharmaceutical Equipment
 • Testing of hydraulic-assisted medical beds, hydraulic lifting systems, and pressure regulators for medical devices.

3. Technical Specifications
 • Measuring Jar Capacity: 0-3 liters with a resolution of 25 ml.
 • Dial Indicator Range: ±0.5 mm to ±100 mm with a least count of 1 micron.
 • Stopwatch Timing: 0-10 minutes with a least count of 1 millisecond.
 • Insulation Resistance Tester: 510 VDC measurement range up to 999 MΩ with analog or digital display options.
 • Dielectric Strength Tester: Measures insulation breakdown at 500 VDC for 30 seconds, with a range of up to 999 micro Amperes.
 • Digital Multimeter: 4-digit display with a resistance measurement range of 99 ohms and a resolution of 99.99 ohms.
 • Linear Scale/Vernier Caliper: Measurement range of 0-150 mm with a least count of 5 microns.
 • Torque Wrench: Torque capacity up to 30 Kgf-cm with compatibility for M16 hexagonal nuts.
 • Flow Monitoring: Integrated with three ROTAMETERS for real-time flow visualization.
 • Hydraulic Power Pack: High-pressure, low-noise system with customizable pressure settings.

4. Special Features – Oxygen Booster System
In addition to hydraulic testing, the system is equipped with an oxygen booster for applications that require high-pressure gas compression.
 • Maximum Boost Pressure: Capable of boosting pressure up to 5000 PSI (345 Bars).
 • Minimum Inlet Pressure: Operates efficiently at an inlet pressure of 35 ±2 Bars.
 • Standby Booster System: Features an additional backup booster, ensuring uninterrupted operation.
 • 5-Micron High-Pressure Gas Filter: Prevents contamination, maintaining gas purity for critical applications.

5. Advanced Design & User Interface
 • User-Friendly Control Panel
 • Ergonomically designed for easy access to controls and measurements.
 • Clearly labeled digital indicators, pressure gauges, and control buttons for streamlined operation.
 • Data Logging and Connectivity
 • Equipped with USB and Ethernet connectivity for remote data monitoring and diagnostics.
 • Compatible with automated software systems for real-time data logging and test analysis.

 • Customizable Modular Design
 • Expandable configuration with additional sensors, software upgrades, and custom testing parameters.

6. Compliance & Certifications
 • Manufactured under ISO 9001, ISO 14001, and ISO 45001 certified quality management systems.
 • Compliant with MIL-STD (Military Standards) for aerospace and defense testing applications.
 • Conforms to Indian and International Safety Regulations for hydraulic testing equipment.