About

The Hydraulic Hose Burst Test Machine is a high-performance, fully automated system designed to perform pressure testing on hydraulic hoses to assess their durability, safety, and reliability under extreme pressure conditions. Utilizing a Haskell’s High-Pressure Pump, the machine can generate pressures up to 2500 bar (approximately 36,250 psi) to simulate real-world operational stresses. It is capable of conducting leak testing, elongation tests, and burst tests with precise measurement and monitoring. After each test, a detailed report is automatically generated for quality assurance and compliance purposes.
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• Maximum Test Pressure: Up to 2500 bar (36,250 psi)  
• Pressure Generation System: Using  air actuated Haskell’s High-Pressure Pump, capable of generating ultra-high pressure with high reliability.
• Test Modes: 
  o Leak Test: Detects any leakage from the hydraulic hose under pressure.
  o Elongation Test: Measures the elongation of  hose under pressure.
  o Burst Test: Assesses the hose's ultimate pressure tolerance before failure.
• The displayed image shows the software interface for Leak Testing, featuring a Pressure vs. Time graph. During the test, if any leakage is detected, the graph will show a downward slope in pressure. The system is programmed to capture this drop, and within a predefined time frame and final drop value will shown on screen.
  
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• The given image shows the Burst Test software interface, displaying a Pressure vs. Time graph. During the test, the pressure steadily increases until a sudden drop is detected, indicating the hose has burst. This abrupt pressure drop is captured in real-time, providing an immediate visual indication of the burst event and final pressure value shows on display screen at which pressure hose got burst. • Laser Light : Used for detecting hose precise measurements of elongation.
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• Automation: Fully automatic test cycles with minimal manual intervention required. • Data Logging: Automatic generation of detailed test reports, including pressure data, burst/elongation values, and time-stamped records for each test. • Safety Features: o Pressure Relief Valves to prevent over-pressurization. o Automatic Shut-off Mechanism in case of equipment malfunction or extreme pressure levels. o Bullet proof glass see the hose condition inside the test chamber • Emergency Stop Button to immediately halt operations in the event of a malfunction, ensuring operator safety and preventing equipment damage. • Control System: Integrated digital control panel with touch-screen interface for easy setup and operation. • Calibration: Precision calibration tools for ensuring accurate pressure measurements.

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Technical Details

  • Maximum Test Pressure: Up to 2500 bar (36,250 psi)
  • Pressure Generation System: Using air actuated Haskell’s High-Pressure Pump, capable of generating ultra-high pressure with high reliability.
  • Test Modes: 1. Leak Test: Detects any leakage from the hydraulic hose under pressure. 2. Elongation Test: Measures the elongation of hose under pressure. 3. Burst Test: Assesses the hose's ultimate pressure tolerance before failure.
  • Laser Light : Used for detecting hose precise measurements of elongation.
  • Automation: Fully automatic test cycles with minimal manual intervention required.
  • Data Logging: Automatic generation of detailed test reports, including pressure data, burst/elongation values, and time-stamped records for each test.
  • Safety Features: 1. Pressure Relief Valves to prevent over-pressurization. 2. Automatic Shut-off Mechanism in case of equipment malfunction or extreme pressure levels. 3. Bullet proof glass see the hose condition inside the test chamber
  • Emergency Stop Button to immediately halt operations in the event of a malfunction, ensuring operator safety and preventing equipment damage.
  • Control System: Integrated digital control panel with touch-screen interface for easy setup and operation.
  • Calibration: Precision calibration tools for ensuring accurate pressure measurements.
  • Pressure Relief Valves
  • Automatic Shut-off Mechanism
  • Bullet proof glass
  • Emergency Stop Button
  • Control System
  • The Hydraulic Hose Burst Test Machine is ideal for testing the integrity, safety, and reliability of hydraulic hoses used in various high-pressure applications. Typical uses include:

  • Hydraulic Industry: For testing hoses used in industrial hydraulic systems, construction machinery, and oil & gas equipment.
  • Automotive Industry: Used to test hydraulic lines in vehicles, including heavy-duty trucks, cranes, and mining equipment.
  • Aerospace: For testing hydraulic hoses in aerospace systems, ensuring safe and reliable operation under extreme conditions.
  • Marine: Ensures the integrity of hydraulic hoses used in marine vessels and offshore platforms.
  • Defense and Military: Critical for testing hoses used in military vehicles, aircraft, and naval ships where high-pressure hydraulic systems are involved.
  • Manufacturing and OEMs: For hose manufacturers to ensure that their products meet safety standards and performance requirements before they are shipped to clients.
    • Q. What is the maximum pressure the machine can test?
    • Ans- The Hydraulic Hose Burst Test Machine is capable of testing hoses up to 2500 bar (36,250 psi) using a Haskel High-Pressure Pump for reliable and consistent performance, we can make machine upto 5000 Bar Test Pressure.
    • Q. 2. What types of tests can be performed?
    • Ans- The machine can perform three types of tests: 1. Leak Test: Detects leaks at high pressure. 2. Elongation Test: Measures the expansion of the hose under pressure. 3. Burst Test: Determines the hose’s maximum pressure tolerance before failure.
    • Q. 3. Is the machine fully automated?
    • Ans- Yes, the system is fully automated, allowing for hands-free operation during the testing cycle. Once the test is initiated, the machine will automatically conduct the test, monitor results, and generate a comprehensive report.
    • Q. 4. How are test results documented?
    • Ans- The system automatically generates a detailed test report for each test performed, including pressure levels, elongation measurements, burst points, and timestamps for record-keeping and compliance verification.
    • Q. 5. What safety features are included in the system?
    • Ans- The machine is equipped with pressure relief valves, automatic shut-off mechanisms, bullet proof glass, and leak detection to ensure the system operates safely under extreme pressure conditions.
    • Q. 6. Can the machine be calibrated?
    • Ans- Yes, the machine includes calibration tools to ensure precise pressure readings and accurate test results.

    Key Features

    • Hydraulic Industry: For testing hoses used in industrial hydraulic systems, construction machinery, and oil & gas equipment.
    • Automotive Industry: Used to test hydraulic lines in vehicles, including heavy-duty trucks, cranes, and mining equipment.
    • Aerospace: For testing hydraulic hoses in aerospace systems, ensuring safe and reliable operation under extreme conditions.
    • Marine: Ensures the integrity of hydraulic hoses used in marine vessels and offshore platforms.

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