Mechanical and Hydraulic Snubber Test Facility

About

The Universal Snubber Test Facility, developed by Neometrix Defence Limited, is a state-of-the-art solution for performance testing of hydraulic and mechanical snubbers used in critical infrastructure such as nuclear power plants and sodium piping systems. Designed to comply with ASME BPVC Section XI standards, the facility ensures that snubbers maintain their operational reliability throughout their service life. It features advanced capabilities, including precise load testing up to 25 tons, velocity and acceleration simulation, and detailed measurements of stroke, drag force, and activation levels. This robust testing platform plays a crucial role in safeguarding systems against seismic forces and dynamic loads.
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Technical Details

  • Snubber Designation: Hydraulic/Mechanical
  • Load frame Stiffness: 1500 MN/m
  • Test load: 25 Ton
  • Velocity generating capacity: 0.1 mm/sec to 15 mm/sec
  • Acceleration generating : 250 mm/sec2
  • Length adjustment of the moving beam: 1200 mm
  • Locking of Moveable Beam: positive hydraulic clamp which is locked without hydraulic pressure
  • Stroke Length: 50 mm to 300 mm
  • High precision Servo Actuator capacity: up to 50 Ton.
  • Hydraulic Power Pack capacity: up to 300 bar.
  • Software: Lab view
  • Hardware: NI/PLC
  • Hydraulic and Mechanical Snubbers are used extensively in sodium piping, nuclear plant, and critical power plant for seismic loading to reduce the seismic induced force on these piping, nuclear reactors etc.

    • Q1. What types of snubbers can be tested on the USTF?
    • Ans- The facility supports mechanical, hydraulic, and electrical snubbers. It can handle both linear and rotational snubbers with various attachment configurations.
    • Q2. What are the primary applications of this test facility?
    • Ans- Verification of snubber performance for nuclear, industrial, and power generation sectors, Routine maintenance checks and life-cycle testing., R&D for new snubber designs.
    • Q3. Can custom test profiles be configured?
    • Ans- Yes, the USTF software allows users to program custom test profiles, including static load tests, dynamic oscillation tests, and combined environmental testing.
    • Q4. How accurate are the measurements?
    • Ans- The USTF is designed for high-precision measurements with a force accuracy of ±0.5% and displacement resolution of 0.01 mm.
    • Q5. Is the system portable?
    • Ans- No, the system is designed for a fixed installation but includes modular components for ease of transport and setup at alternate sites.
    • Q6. What safety features are included?
    • Ans- Emergency stop buttons and remote stop functionality, Overload protection for actuators and sensors, Safety enclosures to protect operators during high-load testing.
    • Q7. What maintenance is required?
    • Ans- Routine maintenance includes calibration of sensors, lubrication of moving parts, and software updates. A detailed maintenance schedule is provided in the user manual.
    • Q8. Can the system be upgraded in the future?
    • Ans- Yes, optional upgrades include: • High-frequency dynamic actuators. • Extended load capacity modules. • Advanced data analysis and AI-powered diagnostic software.
    • Q9. What are the environmental testing options?
    • Ans- With the optional environmental chamber, snubbers can be tested under controlled temperature and humidity conditions ranging from -40°C to 150°C and up to 95% RH.
    • Q10. Is training available for operators?
    • Ans- Yes, comprehensive training sessions are available, covering system operation, test configuration, and data interpretation.

    Key Features

    • Fully Automatic Powered by Lab view software.
    • Can Test Both Hydraulic and Mechanical Snubber.
    • Highly Robust and Rigid Test Bench.
    • Integrated with Friction free, highly precise Servo actuator with high accuracy SSI Linear position sensor.
    • All Size of Snubber can be tested.
    • Highly compact and User Friendly.

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    Details

    The Universal Snubber Test Facility is a cutting-edge testing solution engineered by Neometrix Defence Limited to ensure the performance and reliability of hydraulic and mechanical snubbers. These components play a critical role in safeguarding piping systems, nuclear power plants, and other sensitive infrastructure against seismic forces and dynamic loads.
    This advanced facility is designed for in-service inspections (ISI) of snubbers, as mandated by ASME BPVC Section XI standards. It ensures that snubbers maintain their performance over their perational life, providing reliable support to systems with diameters ranging from 15 NB to 800 NB. Load capacities vary between 17.5 KN and 240 KN, and stroke lengths range from 140 mm to 245 mm, depending on application requirements.

    Key Features and Technical Specifications
    The Universal Snubber Test Facility incorporates advanced engineering and high-precision technologies to deliver exceptional performance and versatility:
  • Snubber Compatibility: Hydraulic and Mechanical snubbers.
  • Load Frame Stiffness: 1500 MN/m for robust and reliable load testing.
  • Test Load Capacity: Designed to handle up to 25 tons, accommodating a wide range of snubber sizes and types.
  • Velocity Range: Adjustable from 0.1 mm/sec to 15 mm/sec, replicating operational dynamics with precision.
  • Acceleration Capacity: Up to 250 mm/sec², enabling realistic simulation of rapid dynamic loads.
  • Beam Length Adjustment: Up to 1200 mm, suitable for various snubber sizes.
  • Hydraulic Beam Locking Mechanism: Positive hydraulic clamp, which remains securely locked even without hydraulic pressure.
  • Stroke Length Range: Configurable between 50 mm and 300 mm to match different snubber designs.
  • High-Precision Servo Actuator: Supports loads up to 50 tons, ensuring accurate and consistent
  • force application.
  • Hydraulic Power Pack Pressure: Capable of generating pressures up to 300 bar for efficient operation.
  • Software and Control System: LabVIEW software paired with NI/PLC hardware for seamless operation and data acquisition.

  • Advanced Test Capabilities
    The Universal Snubber Test Facility offers a comprehensive range of testing functionalities to evaluate snubber performance meticulously:
  • Free Working Stroke Measurement: Ensures the snubber operates within its specified range without restrictions.
  • Drag and Breakaway Force Assessment: Evaluates the force required to initiate movement, ensuring proper responsiveness.
  • Blocking Speed and Activation Level Verification: Tests the snubber's response to rapid dynamic forces and activation thresholds.
  • Drift Speed Analysis: Measures movement under sustained loads to verify stability and reliability.
  • Spring Rate Determination: Assesses the stiffness and energy absorption characteristics of the snubber.
  • Lost Motion Evaluation: Identifies any gaps or delays in response, ensuring precise operation under load conditions.

  • Applications
    The Universal Snubber Test Facility supports performance evaluation for snubbers used in high-stakes environments, ensuring optimal functionality and safety. Typical applications include:
  • Nuclear Power Plants: Protecting reactors and piping systems from seismic forces and operational stresses.
  • Sodium Piping Systems: Enhancing stability and reliability in dynamic environments.
  • Critical Infrastructure: Providing robust support to power plants and other facilities during seismic events or under heavy operational loads.
  • The facility is ideal for routine quality assurance and in-service inspections to ensure long-term reliability and compliance with safety standards.

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