Details

1. INTRODUCTION
The Heavy Duty Automatic Single Row Weapon Disposal System is a state-of-the-art, fully automated machine designed for the secure, irreversible disposal of small arms and automatic weapons. This system ensures that unserviceable weapons are completely destroyed through a dual-stage disposal process, which involves shredding the weapons into small, unrecognizable fragments followed by melting the fragments into liquid metal. This system has been developed for military, law enforcement, and defence agencies that require a safe, efficient, and irreversible method to dispose of outdated, seized, or unserviceable firearms. By integrating advanced shredding technology with an energy-efficient induction melting furnace, it guarantees that no weapon components can be reused, reconstructed, or repurposed.
The system meets stringent defence disposal standards and is equipped with high-performance automation, real-time monitoring, and advanced safety features to ensure efficient operation in high-security environments.

2. TECHNICAL SPECIFICATIONS
2.1 SHREDDING UNIT
The shredding unit is responsible for the primary destruction of firearms, ensuring that weapons are cut into small, irregular fragments that cannot be reused. The system is optimized for continuous operation and features high-strength cutting blades, an automated feeding system, and a secure shredding chamber.

2.1.1 General Specifications
 • Machine Type: Heavy-Duty, High-Torque Weapon Shredding Machine
 • Operation: Fully Automated
 • Processing Capability: Designed to handle a variety of small arms, automatic weapons, and firearms, including:
   - INSAS Rifles
   - Light Machine Guns (LMG 7.62 mm)
   - Medium Machine Guns (MMG 7.62 mm)
   - AK-47 Rifles
   - Handguns and Sidearms
   - Any other military-grade small arms
 • Shredding Chamber Dimensions: Engineered for optimal efficiency with single-weaponintake per cycle
 • Output Fragment Size: Small, unrecognizable metal pieces (preventing reuse or reassembly)
 • Throughput Rate: High-speed shredding with an optimized duty cycle
 • Material Compatibility: Hardened steel, aluminum, polymer components, and composite weapon parts

2.1.2 Cutting Mechanism
 • Blade Type: High-Tensile Alloy Steel Blades
 • Material: H13 High-Grade Alloy Steel
 • Blade Hardness: HRC 55
 • Blade Configuration: Multi-tooth design with high cutting efficiency
 • Cutting Torque: High-torque motor with variable speed control
 • Wear Resistance: Designed for extended operation under high-impact conditions

2.1.3 Structural & Safety Features
 • Frame Material: Reinforced Heavy-Duty Steel Construction
 • Vibration Dampening: Heavy-duty rubber pads for shock absorption
 • Enclosure: Fully enclosed mesh and Perspex panels for operator safety and visibility
 • Emergency Shutoff System: Instant shutdown capability for operator safety
 • Monitoring & Surveillance:
   - Camera mounting points for remote monitoring
   - Data logging system for real-time tracking of weapon destruction

2.2 INDUCTION MELTING FURNACE
After shredding, the metal fragments are transferred into the induction melting furnace, where they are melted into liquid form, ensuring complete destruction and enabling safe recycling.

2.2.1 General Specifications
 • Furnace Type: Induction Melting Furnace with Hydraulic Tilting Mechanism
 • Melting Capacity: 100 kg per batch
 • Power Rating: 75 kW
 • Maximum Operating Temperature: 1700°C
 • Heating Method: Induction Coil System
 • Furnace Lining: High-Performance Refractory Material for durability

2.2.2 Cooling & Circulation System
 • Cooling System: Closed-Loop Demineralized (DM) Water Cooling
 • Cooling Tower Capacity: 20 TR
 • Pump Type: High-flow circulation pump
 • Water Tank Capacity:
   - Overhead Tank: 5000 liters
   - Underground Tank: 10,000 liters (provided by customer)

2.2.3 Safety & Control Features
 • Temperature Monitoring: Real-time automatic control
 • Overheat Protection: Failsafe shutdown at critical temperatures
 • Automated Hydraulic Tilting: Precision control for molten metal pouring
 • Electromagnetic Shielding: To prevent interference with sensitive equipment

3. CONTROL SYSTEM & AUTOMATION
3.1 PLC-Based Control System
 • Type: Industrial-Grade PLC (Programmable Logic Controller)
 • User Interface: Touchscreen HMI (Human-Machine Interface)
 • Remote Monitoring: Ethernet/Wi-Fi Connectivity for remote access
 • Data Logging: Real-time weapon disposal tracking

3.2 System Automation
 • Weapon Intake & Verification: Automated intake system
 • Shredding Process: Torque-adaptive motor control
 • Metal Transfer to Furnace: Automated conveyor system
 • Melting & Pouring Control: Programmable hydraulic tilting

4. INSTALLATION REQUIREMENTS
4.1 Power Supply
 • Total System Load: 150 kW
 • Voltage: 415V, 50Hz, Three-Phase

4.2 Infrastructure Requirements
 • Foundation: Heavy-duty industrial flooring
 • Cooling System:
  - 5000-liter Overhead Tank (customer-provided)
  - 10,000-liter Underground Tank (customer-provided)

5. APPLICATIONS
The Heavy Duty Automatic Single Row Weapon Disposal System is designed for military and law enforcement agencies, ensuring safe and compliant disposal of firearms. It is particularly useful in:
1. Military Ordnance Disposal
  - Decommissioning outdated, surplus, or seized firearms
  - Preventing black-market circulation of military weapons

2. Law Enforcement Firearm Destruction
  - Secure disposal of illegal or confiscated weapons
  - Ensuring compliance with government-mandated gun disposal policies

3. Defense Industry Metal Recycling
  - Recovering valuable metals for reuse in defense applications
  - Reducing hazardous waste accumulation
4. Disarmament & Demilitarization Programs
  - Supporting global disarmament initiatives
  - Ensuring irreversible weapon disposal for arms control compliance

6. CONCLUSION
The Heavy Duty Automatic Single Row Weapon Disposal System is an advanced, high-security solution that provides complete, irreversible destruction of weapons. By integrating precision shredding with energy-efficient induction melting, it ensures military-grade compliance, environmental responsibility, and operational efficiency.
With automated operation, robust safety mechanisms, and high-performance components, this system is the ideal solution for secure, large-scale weapon disposal in military, law enforcement, and defense industries.