Details
Introduction
The Hydraulic Power Pack 230LPM/210BAR by Neometrix Group is a custom-engineered, highcapacity hydraulic energy source designed for precision servo-hydraulic applications, demanding synchronized actuation, continuous flow, and fail-safe operation. This power pack is tailored for use in structural fatigue testing, aerospace testing, vehicle component validation, and large-scale industrial test rigs. Its robust design, intelligent control system, and superior filtration and cooling make it ideal for mission-critical and 24x7 operational environments.
Design Philosophy:
The system is built on five key pillars:
1. Performance Reliability: Supports 6 actuators (500kN) working simultaneously.
2. Filtration Excellence: Maintains ISO 4406 cleanliness standards.
3. Thermal Stability: Integrates an efficient oil-to-water heat exchanger.
4. Operator Safety & Control: Intuitive remote and local panels with built-in alerts.
5. Ease of Maintenance: Modular and service-friendly architecture.
Technical Specifications:
Parameter |
Specification |
Model | A3868 - Hydraulic Power Pack 230LPM/210bar |
Flow Rate | Adjustable: 200 to 230 Litres Per Minute (LPM) |
Operating Pressure | 210 BAR |
Safety Cut-Off Pressure | 230 BAR |
Supported Actuators | 6 Nos. Servo-hydraulic actuators (up to 500 kN each) |
Application Mode | Synchronized mode with continuous uninterrupted operation |
Working Duty | Continuous 24x7, Designed for structural and fatigue test benches |
Oil Reservoir Capacity | As per flow demand and reserve requirement (customizable) |
Enclosure Type | Totally Enclosed, Noise Reduced, Free Standing, Self-Contained |
Heat Exchanger | Oil-to-Water, Copper Tubes, Corrosion Resistant, Designed for 35°C inlet water |
High Pressure Filter | 3 to 5 Micron (Absolute), Beta Ratio ≥ 1000 |
Return Line Filter | 5 to 10 Micron (Absolute), Beta Ratio ≥ 1000 |
Filter Clog Indicators | Yes – For both high pressure and return lines |
Cooling Flow Control | Integrated flow control valve |
Pressure Measurement | Pressure Transducer + Digital/Analog Gauge |
Flow Measurement | Reputed make flow meter with digital display |
Hydraulic Oil Level Monitoring | Sight Glass & Digital Indicator |
Oil Temperature Control | High Temperature Alarm + Cut-off logic |
Remote Control Panel | Start/Stop, System Monitoring, Emergency Stop, Status Indication |
Main Control Panel Displays | Power ON, Voltmeter, Ammeter, Hour Meter, Flow, Pressure, Oil Temp, Warnings |
Automation Ready | Optional PLC or SCADA interface |
Construction Quality | Complies with ISO 9001:2015 and DGAQA standards |
Included System Components:
• Hydraulic Motor-Pump Assembly (Custom flow/pressure matched)
• Electrical control cabinet with instrumentation
• Remote control panel (optional wireless available)
• Oil tank with breather, baffles, level sensor, and maintenance hatch
• High-pressure and return filters with visual and electronic clog indicators
• Copper-tube oil-water heat exchanger with bypass and flow control
• Frame and enclosure with vibration isolation and acoustic padding
• Pressure relief and safety valves
• Optional: Integrated system diagnostics module
Tested Use Cases & Industry Applications:
Industry |
Application |
Defense | Missile container load testing, suspension rig testing |
Railway | Bogie structural testing, coupling buffer endurance |
Aerospace | Wing box fatigue testing, landing gear actuation |
Automotive | Crash simulation benches, suspension and chassis fatigue |
Research Institutions | Servo-actuated cyclic load frames, hydraulic servo-actuator power source |
Heavy Industry | Valve testing benches, multi-cylinder hydraulic simulation systems |
Control & Automation Options:
• Basic Mode: Manual operation via front panel or remote panel
• Advanced Mode (Optional):
- SCADA/PLC connectivity
- Data logging of pressure, flow, temp
- Auto safety shutdown triggers
- Remote diagnostics and performance alerts
Efficiency & Sustainability Features:
• High-efficiency induction motors reduce energy consumption.
• Oil cooling optimized to extend fluid life and reduce disposal frequency.
• Low-noise design (<70 dB) improves operator comfort and reduces noise pollution.
• Compliance with ISO-14001 guidelines for environmentally responsible engineering.
Certifications & Quality Assurance:
• DGAQA Certified
• ISO 9001:2015 Quality Management System
• Supplied to: Bharat Earth Movers Limited (BEML), Ministry of Defence
Scope of Supply & Services:
• Hydraulic Power Pack Unit (Fully Assembled)
• Heat Exchanger Assembly
• Remote Control Panel + Main Control Panel
• Installation, Testing & Commissioning Services
• GA Drawings for Approval
• Warranty Documentation
• Operator & Maintenance Manuals
Warranty & Support:
• Standard Warranty: 24 Months from Commissioning
• Support: 100% payment post-commissioning with PBG submission
• PBG: 10% of Order Value, covering warranty for 24+3 months
• AMC: Available on request
• Lead Time: Delivery within 8 months from order