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Nitrogen Generation Charging And Distribution Vehicle-UGSSN2

About

Nitrogen Generating Storage and Distribution System-UGSSN2 is used as Nitrogen charger for charging the Nitrogen bottles of the SU-30MKI aircraft. The Nitrogen Generating Storage and Distribution System (UGSS N2) is used for generation of nitrogen and charging Nitrogen Cylinders. This system can charge the Nitrogen bottles with compressed Nitrogen Gas up to a pressure of 350 Kg/cm². There shall be following major sub systems of UGSSN2 namely::
  • Trailer mounted Nitrogen Generation System.
  • Trailer mounted High pressure Nitrogen Storage
  • Mobile Nitrogen transportation carts.
  • Ground Power Unit (GPU).

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    Technical Details

    • Operation: Outdoor
    • Temperature: -20 Degree to +55 degree C
    • Relative Humidity: Up to 100%
    • Wind Velocity: 100km/Hr.
    • Altitude: 3500 m above sea level
    • Rain: form light drizzling to heavy rain
    • Salt fog: Suitable for operation under seal Water condition

    Nitrogen Generating Storage and Distribution System-UGSSN2: Suitable for industries like aerospace, electronics, food processing, medical equipment, metallurgy, and research facilities.

    • Q1. What is the primary function of the UGSS N2 system?
      • Ans- The UGSS N2 system is designed to generate high-purity nitrogen gas and compress it into cylinders at pressures up to 350 kg/cm² for storage and distribution.
    • Q2. What is the maximum pressure the system can achieve?
      • Ans- The system can charge nitrogen cylinders with compressed gas at a maximum pressure of 350 kg/cm².
    • Q3. How does the system generate nitrogen gas?
      • Ans- Nitrogen is typically generated using technologies such as: * Pressure Swing Adsorption (PSA): Separates nitrogen from air using adsorbent materials. * Membrane Technology: Uses semi-permeable membranes to filter nitrogen. * Cryogenic Distillation: Separates nitrogen at very low temperatures.
    • Q4. What are the typical applications of the UGSS N2 system?
      • Ans- The system is used in industries like: * Aerospace * Food processing and packaging * Electronics manufacturing * Metallurgy and heat treatment * Medical equipment and laboratories
    • Q5. What is the purity level of the nitrogen produced by the UGSS N2?
      • Ans- IThe nitrogen purity typically ranges from 95% to 99.999%, depending on the specific configuration and application.
    • Q6. What type of cylinders can the system charge?
      • Ans- The system can charge high-pressure nitrogen cylinders designed to withstand pressures up to 350 kg/cm².
    • Q7. What are the power requirements for the system?
      • Ans- The power supply depends on the system's configuration, typically 380V/50Hz or 440V/60Hz, three-phase AC.
    • Q8. Can the system operate in extreme environmental conditions?
      • Ans- Yes, the system is designed to operate within a typical range of 5°C to 45°C. Customization for extreme environments is possible.
    • Q9. Is the UGSS N2 system compliant with industry standards?
      • Ans- Yes, the system is generally designed to comply with international standards like ISO, CE, and ASME, depending on its application and market.
    • Q10. How is the system maintained?
      • Ans- Regular maintenance includes: * Replacing filters in the nitrogen generator * Servicing the high-pressure compressor * Checking and recalibrating gauges and safety systems

    Key Features

    • Nitrogen Generator: Often based on Pressure Swing Adsorption (PSA), membrane technology, or cryogenic distillation.
    • Compressor: High-pressure compressor to achieve the required 350 kg/cm².
    • Safety Valves and Gauges: To monitor and maintain safe operating conditions.
    • Storage Tanks: For intermediate storage of nitrogen gas before cylinder filling.
    • Control Panel: Automated control for system operation, pressure regulation, and safety features.
    • Nitrogen Generation: Produces high-purity nitrogen gas from atmospheric air or another nitrogen-rich source.

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    Details

    The Nitrogen Generating Storage and Distribution System (UGSS N2) is an advanced setup designed for generating nitrogen gas and compressing it into storage cylinders for later use. This system can charge nitrogen cylinders with compressed nitrogen gas at high pressures, reaching up to 350 kg/cm².


    Key Features
  • Nitrogen Generation: Produces high-purity nitrogen gas, suitable for a variety of industrial, medical, or scientific applications.
  • Cylinder Charging: Compresses and transfers nitrogen into storage cylinders, allowing easy transportation and usage.
  • High-Pressure Capability: The system supports compression of nitrogen gas to pressures as high as 350 kg/cm², making it ideal for high-demand scenarios.
  • Versatility: Useful in industries such as aerospace, food processing, manufacturing, and laboratories, where nitrogen is essential.
  • This system is typically equipped with specialized components like compressors, storage tanks, and control mechanisms to ensure safe and efficient operation.

    • Specifications
  • Parameter Details
  • Model Name UGSSN2
  • Operation: Outdoor
  • Temperature: -20 Degree to +55 degree C
  • Relative Humidity: Up to 100%
  • Wind Velocity: 100km/Hr.
  • Altitude: 3500 m above sea level
  • Rain: form light drizzling to heavy rain
  • Salt fog: Suitable for operation under seal Water condition
  • Flow rate (Nitrogen generation rate) : Suitable to Generate 400 (+/-5%) liters of Nitrogen in 10 hrs.
  • Nitrogen Purity: 99.5%
  • Pressure: 350 Bar
  • Dew point: -65 Degree C @150 Kg/cm2
  • Storage Capacity: 640 liters @ 350bar
  • Medium: Nitrogen
  • Booster type: Electrical /pneumatic
  • Power source: Engine or battery of the vehicle
  • Booster Ratio: 10: 1 min
  • Output pressure: 350 Bars
  • Reject pressure: 35 Bars
  • Inlet pressure Range: 0 to 350 bars
  • Nitrogen filtration (inlet) : 0.01Micron at the inlet with clogging indication filter element replaceable.
  • Nitrogen filtration (outlet): 0.01micron at the outlet with clogging indication .filter element replaceable.
  • High pressure Nitrogen storage: 16 cylinders of 40 liters each on a cascade. Divided & interconnection (in four sub sections) control valves on panel.

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