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Oxygen Charging And Distribution Vehicle-UGSSO2

About

The Oxygen Charging & Distribution Vehicle - UGSSO2 is a state-of-the-art solution designed for efficiently charging oxygen bottles for SU-30 MKI aircraft. This versatile system comprises a main oxygen charging vehicle and a towable compressor trolley, offering high-pressure oxygen storage, dual air-driven boosters, and advanced safety features like oxygen purity monitoring and a CO₂ Flooding System. With precision controls, modular design, and a capacity of up to 350 Kg/cm², the UGSSO2 ensures reliable and safe operations in aviation and defense environments.
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Technical Details

  • Max Oxygen Pressure: Up To 335 Kg/Cm 2 (4500 PSI) bar
  • Outlet Pressure Available: 1- 1 To 5.5Kg/Cm 2 , 2- 150 To 230Kg/Cm 2 . 3- 230 To 350Kg/Cm 2 , 4- 350Kg/Cm 2 .
  • No. of Oxygen Storage Cylinders: 12 Nos. Water capacity of each cylinder- 40 Liters

UGSS-O2 is used as Oxygen charger for charging the Oxygen bottles of the SU-30MKI aircraft.

  • Q1. What is the primary purpose of the UGSSO2 vehicle?
    • Ans- The UGSSO2 is designed to transport, store, and distribute oxygen efficiently, whether for medical facilities, industrial plants, or emergency response operations.
  • Q2. What types of oxygen can it handle?
    • Ans- It handles both liquid oxygen (in cryogenic tanks) and compressed oxygen (in high-pressure cylinders).
  • Q3. Can it charge cylinders on-site?
    • Ans- Yes, the vehicle is equipped with a charging system that can refill individual oxygen cylinders on-site.
  • Q4. Is the system compatible with medical-grade oxygen?
    • Ans- Absolutely. The UGSSO2 complies with medical-grade oxygen handling standards, ensuring safety and purity.
  • Q5. What safety features does the vehicle have?
    • Ans- It includes emergency shut-off systems, overpressure valves, a fire detection system, and automatic venting to maintain safety during operation.
  • Q6. What are its applications in emergencies?
    • Ans- In emergencies like natural disasters or medical crises, the UGSSO2 can quickly supply oxygen to hospitals or relief camps.
  • Q7. How is oxygen flow monitored?
    • Ans- A digital control panel allows operators to monitor pressure, flow rate, and tank levels in real-time.
  • Q8. What maintenance does it require?
    • Ans- Regular inspections of the storage tanks, valves, hoses, and monitoring systems are essential. Periodic calibration of pressure gauges and flow meters is recommended.
  • Q9. What is the vehicle’s operational range?
    • Ans- The operational range depends on the chassis and fuel tank capacity, typically 500–1,000 kilometers without refueling.
  • Q10. Can the system be customized?
    • Ans- Yes, configurations can be customized based on storage capacity, distribution needs, and regional regulations.

Key Features

  • Main Oxygen Charging Vehicle (Tata Truck with special Canopy housing the Oxygen Storage SKID)
  • (Oxygen Gas Boosters SKID with two Oxygen gas boosters & Oxygen Distribution Panel).
  • Engine Driven Towable Compressor Trolley to drive the Oxygen Boosters on the Main Oxygen Charging Vehicle.
  • Internal Oxygen Boosting (Between Storage Oxygen Cylinders),
  • Oxygen Purity Panel to automatically stop Oxygen Booster in case Oxygen gas is not pure.

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Details

The UGSSO2 consists of two primary units:

  • Main Oxygen Charging Vehicle: Built on a Tata Truck chassis, this self-propelled vehicle houses the core components, including high-pressure oxygen storage, oxygen boosters, and distribution panels. Its robust design ensures reliable performance in field operations, while the special canopy provides protection and ease of access to all subsystems.
  • Engine-Driven Towable Compressor Trolley: This compact and portable unit powers the oxygen boosters mounted on the main vehicle. Its towable design ensures seamless transport and easy integration with the charging vehicle, making it an indispensable component of the system.

    • Key Components and Features

  • High-Pressure Oxygen Storage System: Comprises 4 cylinder banks, each containing 3 high-pressure oxygen cylinders, for a total of 12 cylinders. Each cylinder has a capacity of 40 liters and can store oxygen at pressures up to 350 Kg/cm², ensuring ample storage for multiple charging operations.

    • Dual Oxygen Boosters:

  • Equipped with two air-driven gas boosters, which can operate individually or simultaneously. The dual configuration provides redundancy, allowing one booster to function while the other undergoes maintenance, ensuring uninterrupted operations. Simultaneous operation enables faster boosting when required. User-Friendly Control Panels:

    • Booster/Storage Panel:

  • Allows users to fill high-pressure oxygen cylinders efficiently. Distribution Panel: Facilitates precise charging at multiple pressure levels (1–5.5 Kg/cm², 150–230 Kg/cm², 230–350 Kg/cm², and up to 350 Kg/cm²) to meet varied operational needs.

    • Oxygen Purity Monitoring:

  • A built-in oxygen purity analyzer continuously monitors gas quality. If the oxygen purity drops below the pre-set threshold, the system automatically halts operations and triggers an alarm, ensuring only pure oxygen is used.

    • Safety Features:

  • A CO₂ Flooding System is integrated into the canopy to extinguish fires instantly in case of emergencies. Independent isolation valves and modular components enhance operational safety and flexibility during maintenance.

    • Portability and Storage:

  • Dedicated baskets and trays are provided for storing oxygen hoses, ensuring ease of handling and preventing contamination. A towable compressor trolley equipped with a compressed air hose ensures seamless connectivity with the main charging vehicle.

    • Applications

  • The UGSSO2 system is purpose-built for aviation and defense operations, with its primary application being the charging of oxygen bottles for SU-30 MKI aircraft. Its high-pressure capabilities, precision controls, and safety mechanisms make it an essential asset for ensuring the readiness and safety of aircraft under diverse operational conditions.

    • Technical Specifications

  • Solenoid Valve: A 3/2 closed monostable air solenoid valve with a flow rate of 7500 l/min, operating at 24V DC.
  • Air Pressure Regulator: Supports a working pressure of 8 Kg/cm² with a flow rate of 270 SCFM and features inlet and outlet ports of 1/4"FBSPP and 3/4"FBSPP.
  • Oxygen Pressure Gauge: Measures pressure within the range of 0–16 Kg/cm² with high accuracy (1%), featuring a stainless steel case and calibration for Kg/cm² and PSI.
  • Air Line Pressure Switch: Operates within a working pressure of 10 Kg/cm² and is set to activate at 4 Kg/cm² for compressed air media.
  • Ball Valve: A 2-way ball valve with a nominal process valve pressure of 30 bar and a 1/2 BSP female connection.
  • Check Valve: Made from stainless steel (SS316), supports a maximum pressure of 6000 psi (414 bar), with a connection size of 1/4".
  • Oxygen Sensor: Includes an online monitoring system with an oxygen purity analyzer, alarm output, pressure regulator, and rotameter.
  • Oxygen Pressure Switch: Operates in a range of 25–250 Kg/cm² and is set at 32 Kg/cm², certified for oxygen service.
  • Oxygen Gas Filter: Constructed from SS304 with a filtration level of 0.01 microns, a pressure capacity of 350 bar, and a 1/4" NPT female connection.
  • Pressure Switch: Specifically for oxygen service, set to activate at 350 Kg/cm².

    Why Choose UGSSO2?

  • The UGSSO2 is a cutting-edge solution designed for critical applications, combining efficiency, precision, and safety in one compact, mobile system. Whether for routine maintenance or emergency operations, its high capacity, robust design, and user-focused features make it the ideal choice for aviation and defense needs.
  • The UGSSO2 is a state-of-the-art mobile oxygen storage and distribution system. It is designed to cater to medical facilities, industrial applications, and emergency oxygen supply requirements. Its mobile design ensures quick deployment and on-site oxygen charging capabilities.


    • Key Features

  • High-Capacity Storage: Equipped with cryogenic or high-pressure cylinders to store large volumes of oxygen.
  • Efficient Distribution System: Allows controlled charging of cylinders or direct supply to end-users.
  • Mobile Deployment: Mounted on heavy-duty vehicles for ease of transportation.
  • Safety Features: Includes pressure relief valves, leak detection systems, and emergency shut-off controls.
  • Monitoring and Control: Digital control panel for real-time monitoring of pressure, flow rate, and tank levels.

    • Specifications

  • Parameter Details
  • Model Name UGSSO2
  • Storage Capacity 10,000 - 20,000 liters (cryogenic tank) / High-pressure cylinders
  • Material Stainless steel or carbon steel (for cryogenic tanks)
  • Working Pressure 150 - 250 bar (high-pressure cylinders) / 10 - 20 bar (cryogenic tanks)
  • Flow Rate Up to 100 Nm³/hr adjustable
  • Vehicle Chassis Heavy-duty truck with a payload capacity of up to 20 tons
  • Power Source Diesel engine with PTO (Power Take-Off) for system operation
  • Safety Systems Emergency shut-off valves, overpressure relief, fire detection system
  • Dimensions Varies based on configuration (e.g., 10x2.5x3.5 meters for a 20,000L capacity vehicle)
  • Certifications ISO 9809, ASME, PESO, CE certifications (as applicable)

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