test rig for pumps, aircraft fuel cooler test bench, aviation oil pump testing, fuel cooled oil cooler tester, high-speed pump test equipment, integrated LRU test system, aerospace engine test equipment, HTFE-25 component tester, ATF Jet-A1 testing rig, oil and fuel test bench, aviation DAQ test rig, thermal endurance test equipment, Prüfstand für Pumpen, Testgerät für Kraftstoffkühler, Flugzeugölpumpenprüfung, Kraftstoffgekühlter Ölkühler-Teststand, Hochgeschwindigkeits-Pumpenprüfstand, integriertes LRU-Testsystem, Triebwerkskomponententester, HTFE-25 Prüfausrüstung, ATF Jet-A1 Prüfstand, Prüfstand für Öl und Kraftstoff, Luftfahrt-Prüfstand mit DAQ, Thermischer Ausdauertester, banc d'essai pour pompes, banc d'essai refroidisseur de carburant avion, testeur de pompe à huile aviation, banc pour refroidisseur d’huile carburant, équipement test pompe grande vitesse, système de test LRU intégré, banc de test moteur aéronautique, testeur composants HTFE-25, banc ATF Jet-A1, banc de test huile et carburant, banc DAQ aéronautique, banc d’endurance thermique, banco di prova per pompe, banco di prova raffreddatore carburante aereo, tester pompa olio aviazione, banco prova raffreddatore olio carburante, attrezzatura prova pompe ad alta velocità, sistema test integrato LRU, banco prova motori aeronautici, testatore componenti HTFE-25, banco prova ATF Jet-A1, banco prova olio e carburante, banco prova DAQ aviazione, tester resistenza termica, banco de pruebas para bombas, banco de prueba de enfriador de combustible avión, prueba de bomba de aceite aeronáutica, tester de enfriador de aceite por combustible, equipo de prueba de bombas alta velocidad, sistema de prueba LRU integrado, banco de prueba de motor aeroespacial, tester HTFE-25, banco ATF Jet-A1, banco de pruebas de aceite y combustible, banco con DAQ aeronáutico, equipo de resistencia térmica, стенд испытания насосов, стенд охлаждателя топлива самолета, испытание авиационного, масляного насоса, тестер топливно-охлаждаемого масляного охладителя, оборудование для тестирования насосов, интегрированная система испытания LRU, испытательный стенд авиадвигателя, тестер компонентов HTFE-25, стенд ATF Jet-A1, испытания масла и топлива, стенд DAQ авиационный, стенд для термических испытаний, bancada de testes para bombas, equipamento de teste de resfriador de combustível de aeronave, teste de bomba de óleo de aviação, bancada para resfriador de óleo refrigerado a combustível, equipamento de teste de bombas de alta velocidade, sistema integrado de testes LRU, bancada de testes de motor aeronáutico, testador HTFE-25, bancada de testes ATF Jet-A1, bancada de teste de óleo e combustível, sistema de testes com DAQ, equipamento de resistência térmica, 泵测试平台, 飞机燃油冷却器测试台, 航空油泵测试设备, 燃油冷却油冷器测试机, 高速泵测试设备, 一体化LRU测试系统, 航空发动机组件测试平台, HTFE-25组件测试设备, ATF Jet-A1测试台, 油与燃料测试平台, 数据采集系统(DAQ)测试台, 耐高温测试设备, ポンプ試験装置, 航空燃料クーラー試験ベンチ, 航空用オイルポンプ試験, 燃料冷却オイルクーラー試験機, 高速ポンプ試験装置, 統合型LRU試験システム, 航空エンジン試験装置, HTFE-25 部品試験, ATF Jet-A1試験装置, オイルと燃料試験ベンチ, DAQシステム搭載試験機, 高温耐久試験装置, 펌프 시험 장비, 항공기 연료 냉각기 시험대, 항공 오일 펌프 테스트, 연료 냉각식 오일 쿨러 테스트 장비, 고속 펌프 테스트 시스템, 통합 LRU 테스트 시스템, 항공 엔진 테스트 장비, HTFE-25 부품 시험, ATF Jet-A1 시험 장비, 오일 및 연료 테스트 벤치, DAQ 시스템 포함 테스트 장비, 고온 내구성 테스트 장비منصة اختبار للمضخات ,جهاز اختبار مربد وقود الطائرات ,اختبار مضخة زيت الطربان ,جهاز اختبار مربد الزيت بالوقود ,معداتمنصة -25,HTFE متكامل ,منصة اختبار محركات الطائرات ,جهاز اختبار LRU اختبار مضخات عالية الرسعة ,نظام اختبار للطربان ,جهاز اختبار التحمل الحراري DAQ منصة اختبار الزيت والوقود ,منصة اختبار 1,A-Jet ATF اختبار, pompa test tezgahı, uçak yakıt soğutucu test cihazı, havacılık yağ pompası testi, yakıt soğutmalı yağsoğutucu test tezgahı, yüksek hızlı pompa test sistemi, entegre LRU test platformu, havacılık motor test tezgahı, HTFE-25 bileşen test cihazı, ATF Jet-A1 test tezgahı, yağ ve yakıt test ekipmanı, DAQ sistemli test cihazı, termal dayanıklılık test sistemi Combined Pump & Cooler Test Stand, Integrated Testing System for Fuel Coolers, Pump and Cooler Assembly Test Rig, Multi-Component Thermal Fluid Test Bench, Dual Function Test Stand for Fuel Systems, Pump Cooling Performance Evaluation Rig, Fuel Pump and Heat Exchanger Test System, Integrated Fluid Circuit Test Bench, Thermal Flow and Pressure Validation System, Fuel Cooling Loop Testing Rig, Combined Flow and Temperature Test Stand, Modular Fuel System Test Unit, Hybrid Pump and Cooler Testing Bench, Automotive Fuel Cooler Test Platform, Precision Fluid Performance Testing Bench, Pump Durability and Heat Transfer Test Rig, Industrial Grade Pump Cooler Test System, Advanced Thermal-Hydraulic Test Platform, Cooling Efficiency Measurement System, Multi-Zone Temperature Flow Bench, Integrated Pump Heat Exchanger Validation, High Capacity Fluid Transfer Testing Unit, Pump-Cooler Module Verification Stand, Closed-Loop Thermal Test Rig, Fuel System Integration Bench, 🇸🇦 ARABIC (25) منصة اختبار مشتركة للمضخات والمبردات, نظام اختبار متكامل لمبردات الوقود, جهاز اختبار لمضخة ومبادل حراري, منصة اختبار حراري متعدد المكونات, جهاز اختبار وظيفي مزدوج لأنظمة الوقود, جهاز تقييم أداء تبريد المضخات, نظام اختبار مبرد الوقود والمضخة, منصة اختبار دوائر السوائل المتكاملة, نظام تحقق من التدفق والضغط الحراري, منصة اختبار دورة تبريد الوقود, منصة اختبار تدفق ودرجة حرارة مشتركة, وحدة اختبار نظام الوقود النمطية, منصة اختبار هجينة للمضخة والمبرد, منصة اختبار مبرد وقود السيارات, منصة اختبار أداء السوائل الدقيقة, جهاز اختبار متانة المضخة وانتقال الحرارة, نظام اختبار صناعي للمضخات والمبردات, منصة اختبار حرارية-هيدروليكية متقدمة, نظام قياس كفاءة التبريد, منصة تدفق درجة حرارة متعددة المناطق, نظام تحقق مضخة-مبادل حراري متكامل, وحدة اختبار نقل سوائل ذات سعة عالية, منصة تحقق من وحدة المضخة والمبرد, منصة اختبار حراري مغلق الدورة, منصة تكامل نظام الوقود, 🇩🇪 GERMAN (25) Kombinierter Prüfstand für Pumpen und Kühler, Integriertes Prüfsystem für Kraftstoffkühler, Teststand für Pumpen- und Kühlereinheiten, Thermofluidischer Prüfstand mit mehreren Komponenten, Doppelprüfstand für Kraftstoffsysteme, Prüfgerät für Kühlleistung von Pumpen, Testsystem für Kraftstoffpumpe und Wärmetauscher, Integrierter Flüssigkeitskreislauf-Prüfstand, Thermischer Durchfluss- und Druckprüfer, Kraftstoffkühlkreislauf-Prüfstand, Kombinierter Durchfluss- und Temperaturprüfstand, Modulare Prüfeinheit für Kraftstoffsysteme, Hybrider Prüfstand für Pumpe und Kühler, Prüfplattform für Fahrzeugkraftstoffkühler, Präziser Prüfstand für Flüssigkeitsleistung, Dauerhaftigkeitsteststand für Pumpen und Kühlung, Industrietauglicher Pumpen-Kühler-Teststand, Fortschrittlicher thermisch-hydraulischer Prüfstand, Messsystem für Kühleffizienz, Mehrzonen-Temperaturflussprüfstand, Integriertes Validierungssystem für Pumpen und Kühler, Hochleistungsprüfeinheit für Flüssigkeitstransfer, Prüfstand für Pumpen-Kühler-Modul, Thermischer Kreislauf-Prüfstand, Integrationsplattform für Kraftstoffsysteme, 🇫🇷 FRENCH (25) Banc d’essai combiné pour pompe et refroidisseur, Système d’essai intégré pour refroidisseurs de carburant, Banc d’essai pour assemblage de pompe et refroidisseur, Plateforme d’essai thermique à composants multiples, Banc de test fonctionnel double pour carburant, Appareil d’évaluation du refroidissement de pompe, Système d’essai pour pompe à carburant et échangeur, Banc d’essai de circuits de fluide intégrés, Système de validation thermique débit et pression, Banc d’essai pour circuit de refroidissement carburant, Banc combiné température-débit, Unité modulaire d’essai de système carburant, Plateforme hybride d’essai pompe-refroidisseur, Banc d’essai pour refroidisseur automobile, Plateforme de test de performance des fluides, Banc de test de durabilité pompe-échange thermique, Système d’essai industriel pour pompe/refroidisseur, Plateforme avancée de test thermo-hydraulique, Système de mesure d’efficacité de refroidissement, Banc de test multi-zones de température, Validation intégrée pompe et échangeur, Unité de transfert de fluide haute capacité, Banc de vérification module pompe-refroidisseur, Système fermé d’essai thermique, Banc d’intégration pour systèmes carburant, 🇪🇸 SPANISH (25) Banco combinado de pruebas para bomba y enfriador, Sistema de prueba integrado para enfriadores de combustible, Banco de prueba de conjunto bomba-enfriador, Plataforma de prueba térmica multifuncional, Banco de doble función para sistemas de combustible, Equipo de evaluación del enfriamiento de bombas, Sistema de prueba para bomba y intercambiador, Banco de prueba de circuito de fluido integrado, Sistema de validación térmica de flujo y presión, Banco de pruebas de ciclo de enfriamiento de combustible, Plataforma combinada de flujo-temperatura, Unidad modular de prueba de sistemas de combustible, Banco híbrido de prueba de bomba y enfriador, Banco de pruebas para enfriadores automotrices, Plataforma de pruebas de rendimiento de fluidos, Banco de pruebas de durabilidad térmica, Sistema industrial de prueba de bomba-enfriador, Plataforma avanzada termo-hidráulica, Sistema de medición de eficiencia de enfriamiento, Banco de flujo de temperatura de múltiples zonas, Validación integrada bomba-intercambiador, Unidad de prueba de transferencia de fluido, Banco de verificación de módulos bomba-enfriador, Sistema de prueba térmico de ciclo cerrado, Banco de integración de sistemas de combustible, 🇨🇳 CHINESE (简体中文) (25) 泵和燃油冷却器一体化测试台, 燃油冷却器集成测试系统, 泵与冷却器组件测试台, 多部件热流体测试平台, 双功能燃油系统测试台, 泵冷却性能评估设备, 燃油泵与热交换器测试系统, 集成液体回路测试平台, 热流和压力验证系统, 燃油冷却回路测试台, 流量与温度组合测试平台, 模块化燃油系统测试单元, 混合式泵和冷却器测试台, 汽车燃油冷却器测试平台, 精密液体性能测试台, 泵耐久与热传导测试台, 工业级泵冷却器测试系统, 先进热液一体测试平台, 冷却效率测量系统, 多区域温度流动测试台, 泵与热交换器集成验证, 高容量液体传输测试单元, 泵冷却模块验证平台, 闭环热测试系统, 燃油系统集成测试平台, 🇮🇳 HINDI (हिन्दी) (25) पंप और फ्यूल कूलर के लिए संयुक्त परीक्षण रिग, फ्यूल कूलर के लिए एकीकृत परीक्षण प्रणाली, पंप-कूलर असेंबली टेस्ट बेंच, मल्टी-कंपोनेंट थर्मल फ्लूड परीक्षण प्लेटफार्म, ईंधन प्रणालियों के लिए डुअल फंक्शन परीक्षण स्टैंड, पंप कूलिंग प्रदर्शन मूल्यांकन रिग, ईंधन पंप और हीट एक्सचेंजर परीक्षण प्रणाली, एकीकृत फ्लूड सर्किट परीक्षण बेंच, थर्मल फ्लो और प्रेशर सत्यापन प्रणाली, ईंधन कूलिंग लूप परीक्षण रिग, संयुक्त प्रवाह और तापमान परीक्षण स्टैंड, मॉड्यूलर ईंधन प्रणाली परीक्षण यूनिट, हाइब्रिड पंप-कूलर परीक्षण बेंच, ऑटोमोटिव फ्यूल कूलर परीक्षण प्लेटफॉर्म, सटीक फ्लूड प्रदर्शन परीक्षण बेंच, पंप स्थायित्व और ऊष्मा हस्तांतरण परीक्षण रिग, औद्योगिक ग्रेड पंप-कूलर परीक्षण प्रणाली, एडवांस थर्मल-हाइड्रोलिक परीक्षण प्लेटफॉर्म, कूलिंग दक्षता मापन प्रणाली, मल्टी-ज़ोन तापमान प्रवाह परीक्षण बेंच, एकीकृत पंप हीट एक्सचेंजर सत्यापन, हाई कैपेसिटी फ्लूड ट्रांसफर परीक्षण यूनिट, पंप-कूलर मॉड्यूल सत्यापन स्टैंड, क्लोज्ड-लूप थर्मल परीक्षण रिग, ईंधन प्रणाली एकीकरण परीक्षण बेंच,

Integrated Test Rig for Pumps and Fuel Coolers

About

The Integrated Test Rig for Pumps and Fuel Coolers is a high-performance, multi-functional testing system designed to validate the performance of key aero engine components—namely the LP Pump, HP Pump, Oil Pump, and Fuel Cooled Oil Cooler (FCOC)—prior to engine integration. Engineered for aerospace applications, the rig supports both individual and combined testing of these units under real-world operating conditions, including high-speed, high-pressure, and high-temperature scenarios. It features dual insulated power packs, precise fluid control systems, dedicated heating up to 200°C, and an advanced data acquisition system for real-time performance monitoring. Ideal for both R&D and production environments, this rig ensures reliable, safe, and accurate qualification of aviation components.
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Technical Details

    All the UUT’s are mounted on Aircraft Engine after successful performance testing of those. Application of this Rig are as follows:
  • One of its application is to test LP Pump of Aircraft. It is designed for functional testing of LP Pump.
    a. Free Flow Test
    b. Load Test
  • It is used to test HP Pump of Aircraft. It is designed for functional testing of HP Pump.
    a. Free Flow Test
    b. Load Test
  • It is used to test Oil Pump of Aircraft. It is designed for functional testing of Oil Pump.
  • It is used to test FCOC of Aircraft.

Key Features

  • It has separate power packs for both the fluids i.e. ATF Power pack for ATF Fluid, OX Power Pack for OX-27 Oil.
  • This Rig is designed for high temperature Application. It works on 200 deg. Celsius.
  • Two Dedicated heating systems have been integrated with this Rig to raise the temperature of OX-27 Oil.
  • In both Power Packs insulated tanks are being used, which is good for safe operation and safety of operator.
  • This rig is designed in such a way, that it’s OX power pack is in its left side, ATF Power pack is in right Side and test bed is in Centre.
  • A big Test bed have been provided for smooth testing of UUT’s.
  • All piping is being insulated for safe operation and maintenance.
  • It comprises with DAQ System.
  • This rig can test several components at a time, together or separately.

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Details

1. Product Introduction
The Integrated Test Rig is a state-of-the-art, high-performance equipment designed to carry out precision testing of critical aircraft engine components such as the Low Pressure (LP) Pump, High Pressure (HP) Pump, Oil Pump, and Fuel Cooled Oil Cooler (FCOC). Developed with a deep understanding of the operational demands in aerospace
environments, this rig ensures comprehensive functional validation of these components before installation on aero engines such as the HTFE-25.

With its modular configuration and sophisticated control systems, this rig enables both individual testing of Line Replaceable Units (LRUs) and integrated system-level testing, simulating real-world operational conditions with high fidelity. The test bed supports simultaneous or independent operation of all units, making it ideal for R&D validation, production quality checks, and pre-delivery acceptance tests.

2. Test Capabilities and Applications
The rig provides a platform for simulating realistic flow, pressure, and thermal conditions experienced by each unit during engine operation. The major test functions include:
- Free Flow Test
- Load Test
- Thermal Testing
- Pressure Drop and Leakage Testing

Application-wise Coverage:
LP Pump: Free flow test, Load test (HTFE-25 Aero Engine)
HP Pump: Free flow test, Load test (HTFE-25 Aero Engine)
Oil Pump: Functional testing under varying speed, temperature & load (HTFE-25 Aero Engine)
FCOC: Thermal performance and fluid flow integrity testing (Aircraft Oil/Fuel Cooling)

3. Technical Specifications


4. System Architecture and Design Highlights
Mechanical Layout:
- Left: OX-27 Oil Power Pack
- Right: ATF Power Pack
- Center: Common Test Bed
Test Bed Features:
- High-speed motor mount
- Quill shaft coupling
- Large workspace for UUT

5. Power Packs & Thermal System
- Dual Power Packs (OX-27, ATF)
- 400L Insulated Tanks
- Two dedicated heaters
- Thermal capacity: up to 200°C

6. Instrumentation & Data Acquisition
- Real-time DAQ
- Pressure, Temperature, Flow & Speed sensors
- Digital display with alerts
- Emergency interlocks

7. Safety & Operational Integrity
- Fully insulated tanks and piping
- Over-temperature and over-speed protection
- Modular structure
- Emergency shutdown

8. Structural Components and Materials
| Component | Material | Remarks |
| Inner Tank  | SS-304 | 3mm, 72.5 kg |
| Outer Tank | MS | 3mm, 109 kg |
| Support Plate | MS | 3mm, 11.5 kg |
| Top Plate | MS | 3mm, 36 kg |
| Insulation | Glass Wool + Cork | 100mm thick |

9. Advantages and USP
- All-in-One Testing
- Scalable & Modular
- Precision Engineering
- Operator Safety
- Plug-and-Play Setup


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