Hydraulic Control Valve Test Bench

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Technical Details

Specifications

Max Power Consumption : 430 kW
Main Supply Line P1: 250 lpm up to 420 bar
Main Supply Line P2: 150 lpm up to 420 bar
Combined Supply Line P1 & P2: 400 lpm up to 420 bar
Main Supply Line P3: 60 lpm up to 420 bar
Return Line R1 & R2: Close loop bridge circuit for 250 lpm to generate load up to 420 bar
Return Line R3 & R4: Close loop bridge circuit for 400 lpm to generate load up to 420 bar
Return Line R5: Tank line for 100 lpm with back pressure up to 420 bar
Temperature Range: 25- 85 deg C, Set point close loop control through Inertia Software
Cleanliness Level: Up to ISO (17/15/12) / NAS Class 6.
Test Bench Computer: HP Z Series Workstation with 27” IPS Display.

Optional features

Bar code reading

OK, NG Marking Stamp on components

Laser Printing (Post Test)- Results

IoT Features

Third Conveyor for rejected components

Machine is capable of doing following tests with accuracy for both Mobile and Industrial Hydraulic valves- 1. Endurance Test 2. Hysteresis Test 3. Impulse Test 4. Flow Compensation Test 5. Flow Accuracy Test 6. Response Time Test 7. Pressure Drop Test 8. Leakage Test 9. Pull In & Drop Out Test

FAQ

Q. What is a universal hydraulic test valve system?
Q. Who uses hydraulic valve test systems?
Q. What pressure range can the system handle?
Q. What types of hydraulic valves can be tested?
Q. What fluid types are compatible?
Q. Can the system perform multiple tests simultaneously?
Q. Is operator training required?
Q. What control options are available?
Q. Can test results be recorded?
Q. What tests can be performed?
Q. What is the accuracy of the measurements?
Q. Does it support cyclic testing?
Q. What safety features are included?
Q. How often should the system be maintained?
Q. What is the expected lifespan of the system?
Q. Can the system be customized for specific valves or industries?
Q. Does it support remote monitoring?
Q. What standards does the system comply with?

Details

A Universal Hydraulic Test Rig for Valves is a versatile and essential tool designed to test and validate various types of valves under controlled conditions. These rigs are commonly used in industries such as oil and gas, steel plant and manufacturing to ensure the reliability and safety of valves before they are installed in real-world applications. The rig's adaptability and precision make it an indispensable tool for quality assurance, operational testing, and endurance evaluation, reducing downtime and ensuring compliance with industry standards. Here are key elements typically included in the content for such a system:
The machine is capable to test the different kind of valve i.e. Servo valve, Proportional valve, DC valve , Pressure reducing valve, Pressure relief valve
Major test to be performed:
- Hydraulic valves testing
- Hysteresis test
- Flow vs command
- Pressure vs command
- Command vs spool feedback
- Step response test.
- Null position checking
- Null biased test.
- Fail safe condition test

Key Features of a Universal Hydraulic Test Rig for Valves
- Versatility: Capable of testing various valve types, including ball, gate, globe, check, and butterfly valves.
- Pressure Range: Supports a wide pressure range to accommodate different industrial requirements.
- Test Fluid Compatibility: Operates with water, oil, or other fluids as needed.
- Automated and Manual Controls: Options for both automated cycles and manual intervention for specific tests.
- Data Acquisition Systems: Integrated systems to record pressure, temperature, and other test parameters.
- Customizable Fixtures: Modular design to handle valves of different sizes and specifications.
- Safety Mechanisms: Equipped with pressure relief valves and emergency shut-off systems.

Functions and Applications
- Hydrostatic Testing: Verifies valve strength under high-pressure conditions.
- Leak Detection: Ensures the integrity of seals and joints.
- Operational Testing: Simulates real-world conditions to assess valve performance.
- Endurance Testing: Determines valve durability under prolonged use.
- Flow Testing: Measures flow rates and pressure drops across the valve.

Technical Specifications
- Maximum Pressure: Typically ranges from 10 bar to 700 bar or higher, depending on the design.
- Valve Size Range: Supports a broad range, from small-diameter valves to large industrial units.
- Power Source: Hydraulic systems powered by electric or pneumatic actuators.
- Control Interface: Advanced rigs may include touchscreens or PLC-based systems for precise control.

Advantages
- Quality Assurance: Ensures that valves meet required safety and performance standards.
- Efficiency: Reduces downtime by identifying faults before deployment.
- Cost-Effectiveness: Minimizes the risk of expensive failures in the field.
- Scalability: Modular systems can be upgraded to meet evolving needs.

Industries Served
- Oil and Gas.
- Power Generation.
- Steel Plant.
- Chemical Processing.
- Aerospace and Defense.

Hydraulic Control Valve Test Bench – Advanced Valve Testing Solutions The Hydraulic Control Valve Test Bench is a precision-engineered platform designed for the evaluation, calibration, and performance testing of hydraulic control valves used in industrial, automotive, and aerospace applications. It ensures accurate measurement of flow, pressure, and responsiveness, enabling engineers to optimize valve performance and reliability. Core systems include control valve testing equipment, hydraulic valve test stands, and proportional valve test benches, along with advanced servo valve testing systems and electro-hydraulic valve testers. The platform provides comprehensive valve performance test rigs for evaluating both standard and pilot-operated valves under high-pressure conditions. Related and trending solutions include industrial hydraulic valve test rigs, automated valve testing systems, high-precision control valve testers, and pressure relief valve testing units. Additional setups such as hydraulic flow control valve test stations, digital hydraulic valve performance testers, servo and proportional valve evaluation benches, and PLC-controlled valve test systems enhance versatility and automation. Advanced features also encompass electro-hydraulic control valve testing platforms, custom hydraulic valve test facilities, valve leakage and performance analysis rigs, and rotodynamic valve testing benches. With capabilities like industrial valve calibration test stands, multi-function valve test rigs, and high-speed electro-hydraulic valve testers, this test bench ensures accurate, repeatable, and safe evaluation of hydraulic control valves for demanding applications.