Details
Key Features and Benefits 1. Pressure Generation and Capability: - The system operates at a maximum test pressure of up to 2500 bar (36,250 PSI). - Powered by a highly dependable air-actuated Haskell High-Pressure Pump, the machine generates consistent ultra-high pressure, making it ideal for testing the most demanding hydraulic applications. - The high-pressure capacity simulates extreme operational environments, ensuring hoses are validated for performance and safety. 2. Comprehensive Testing Modes: - Leak Test: - Detects any pressure loss or leakages in hydraulic hoses during operation. - Provides real-time visualization through a *Pressure vs. Time graph* to monitor and identify pressure deviations. - Automated detection systems highlight any abnormalities and record precise pressure drops. - Elongation Test: - Measures the elongation of hydraulic hoses under high-pressure conditions. - Utilizes a high-precision laser measurement system* for accurate elongation data. - Offers insights into material behavior, ensuring hoses meet durability standards. - Burst Test: - Determines the ultimate pressure tolerance of hydraulic hoses before rupture. - A sudden pressure drop during the test indicates the burst event, captured through real-time graphical representation. - Displays the exact burst pressure value, allowing for clear and accurate results. 3. Automation and Efficiency: - Fully automated test cycles eliminate the need for extensive manual intervention, improving efficiency. - Automated data acquisition and real-time monitoring ensure accuracy and repeatability. - The system is programmed to handle repetitive testing requirements, saving time and reducing human error. 4. Advanced Data Logging and Reporting: - Automatically generates detailed reports after each test, which include: - Comprehensive pressure data. - Elongation and burst values. - Time-stamped logs for traceability and compliance. - Data reports can be used for quality assurance, regulatory compliance, and R&D analysis. 5. Enhanced Safety Features: - *Pressure Relief Valves: Prevent accidental over-pressurization for secure operations. - *Automatic Shut-off Mechanism*: Reacts to equipment malfunctions or excessive pressure, ensuring operational safety. - *Bulletproof Glass Test Chamber*: Provides a secure environment for observing the test while safeguarding the operator from potential hazards. - *Emergency Stop Button: Immediately halts operations during emergencies, ensuring maximum safety for personnel and equipment. 6. Intuitive Control System: - Features an integrated digital control panel* with a responsive touch-screen interface. - Provides intuitive navigation for setup and monitoring. - Displays real-time test parameters, graphs, and results, offering comprehensive control to operators. 7. Precision Calibration: - Equipped with specialized calibration tools to maintain long-term accuracy of pressure measurements. - Ensures reliable and repeatable results across multiple test cycles. - Calibration is compliant with international industry standards. Applications Across Industries This machine is indispensable for industries where hydraulic systems must operate safely and efficiently under extreme conditions. Key applications include: 1. Hydraulic Industry: - Testing hoses used in industrial machinery, construction equipment, and oil & gas pipelines. - Ensures operational safety and longevity in harsh and high-pressure environments. 2. Automotive Industry: - Validates hydraulic lines used in vehicles such as heavy-duty trucks, cranes, mining equipment, and other industrial transport systems. - Contributes to vehicle safety and enhances hydraulic system performance. 3. Aerospace: - Critical for evaluating the reliability of hydraulic hoses in aerospace systems. - Ensures safety and performance in extreme flight conditions where reliability is non-negotiable. 4. Marine Industry: - Tests hydraulic systems used in marine vessels and offshore platforms. - Validates the ability to endure high-pressure and corrosive conditions inherent to marine environments. 5. Defense and Military: - Essential for testing hydraulic systems in military vehicles, aircraft, and naval ships. - Ensures readiness and reliability in the most demanding operational environments. 6. Manufacturing and OEMs: - Supports manufacturers in ensuring their hydraulic components meet global quality and performance standards. - Ideal for original equipment manufacturers (OEMs) to validate components before large-scale production or delivery. Technical Specifications Attribute Details Maximum Pressure Up to 2500 bar (36,250 PSI) Pressure Generation System Haskell Air-Actuated High-Pressure Pump Test Modes Leak Test, Elongation Test, Burst Test Data Reporting Automated reports with time-stamped logs and results Safety Features Pressure Relief Valves, Bulletproof Glass Chamber, Automatic Shut-off Control System Digital touch-screen interface Laser Measurement Precision elongation measurement Calibration High-accuracy tools for maintaining reliability Advantages of the System: - Efficiency: Fully automated cycles significantly reduce time and labor costs. - Precision: High-accuracy tools and data logging provide unparalleled insights for product validation. - Safety: Multiple safety layers ensure secure and reliable testing for operators and equipment. - Versatility: Designed to accommodate a wide range of test scenarios and hose types. - Compliance: Guarantees adherence to international standards for high-pressure systems. Manufacturer: Neometrix Defence Limited The Hydraulic Hose Burst Testing Machine by Neometrix Defence Limited offers unmatched precision, safety, and reliability, catering to the stringent demands of high-pressure testing environments across diverse industries.