200M 400M 200M
RNG: 2.4 KM
BRG: 047°
ALT: 3,200 FT
SPD: 480 KTS
HDG: 012° N
TGT: ALPHA-7
MODE: SEARCH
PWR: NOMINAL
FREQ: X-BAND
STATUS: LOCK
NAVTGTWPNDEFRDRCOM
MIL-STD-1553IFF: ACTIVELINK-16: SYNC
SECTOR: ALPHA
THREAT: CLEAR
RADAR: ACTIVE
TRACK: 6 TGT
LAT 28.6213°N LON 77.3873°E
NX
Neometrix Target Acquired
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UGSSN2 vehicle mounted nitrogen generation system overview

Nitrogen Generation Charging And Distribution Vehicle (UGSSN2)

About

Nitrogen Generating Storage and Distribution System-UGSSN2 is used as Nitrogen charger for charging the Nitrogen bottles of the SU-30MKI aircraft. The Nitrogen Generating Storage and Distribution System (UGSS N2) is used for generation of nitrogen and charging Nitrogen Cylinders. This system can charge the Nitrogen bottles with compressed Nitrogen Gas up to a pressure of 350 Kg/cm². There shall be following major sub systems of UGSSN2 namely::
  • Trailer mounted Nitrogen Generation System.
  • Trailer mounted High pressure Nitrogen Storage
  • Mobile Nitrogen transportation carts.
  • Ground Power Unit (GPU).
  • UGSSN2 nitrogen charging vehicle side profile

    Technical Details

    • Operation: Outdoor
    • Temperature: -20 Degree to +55 degree C
    • Relative Humidity: Up to 100%
    • Wind Velocity: 100km/Hr.
    • Altitude: 3500 m above sea level
    • Rain: form light drizzling to heavy rain
    • Salt fog: Suitable for operation under seal Water condition

    Nitrogen Generating Storage and Distribution System-UGSSN2: Suitable for industries like aerospace, electronics, food processing, medical equipment, metallurgy, and research facilities.

    • What is the UGSSN2 nitrogen generation vehicle used for?
      The UGSSN2 nitrogen generation charging and distribution vehicle is designed for nitrogen generation for aerospace and defence applications. It is used for aircraft tyre inflation, hydraulic valve testing, and pressure testing equipment operations. This mobile nitrogen generation system provides on-site high-purity nitrogen, eliminating dependency on cylinders and ensuring continuous, safe supply for critical defence and aviation maintenance tasks.


    • What is the maximum pressure output of UGSSN2?
      The UGSSN2 delivers high-pressure nitrogen suitable for aerospace pressure testing and defence applications. It supports multi-stage compression with regulated output, making it ideal for aircraft systems testing, hydraulic pressure validation, and industrial pressure testing equipment in India where reliability and consistent pressure delivery are essential.


    • How does UGSSN2 compare to manual nitrogen charging systems?
      Compared to manual nitrogen charging systems, UGSSN2 offers automated nitrogen generation, storage, and distribution in one integrated platform. It removes the need for cylinder handling, reduces operational risks, improves efficiency, and ensures uninterrupted nitrogen supply, making it highly suitable for aerospace and defence environments.


    • What industries use nitrogen generation and charging vehicles?
      Nitrogen generation vehicles like UGSSN2 are widely used in aerospace, defence, aviation maintenance, and heavy engineering industries. They support applications such as aircraft servicing, missile system testing, and pressure testing equipment operations requiring high-purity nitrogen and mobile deployment capability.


    • What purity level of nitrogen does UGSSN2 provide?
      UGSSN2 provides high-purity nitrogen suitable for aerospace and defence applications. The system ensures consistent gas quality required for sensitive operations such as aircraft system charging, inert gas purging, and pressure testing, meeting stringent industry standards.


    • Can UGSSN2 be used for aircraft tyre inflation and hydraulic testing?
      Yes, UGSSN2 is specifically designed for aircraft tyre inflation, hydraulic system testing, and nitrogen charging applications. Its controlled pressure output and purity levels make it suitable for both routine maintenance and critical aerospace testing environments.


    • Is UGSSN2 a mobile nitrogen generation system?
      UGSSN2 is a fully mobile nitrogen generation and distribution vehicle that can be deployed at airbases, defence facilities, and remote locations. This mobility ensures flexibility, quick deployment, and independence from fixed nitrogen generation infrastructure.


    • What are the advantages of on-site nitrogen generation?
      On-site nitrogen generation reduces reliance on gas cylinder logistics, lowers operational costs, and ensures continuous availability. Systems like UGSSN2 improve safety, eliminate delays, and provide efficient nitrogen supply for aerospace maintenance and pressure testing applications.


    • Does UGSSN2 support high-pressure nitrogen storage and distribution?
      Yes, UGSSN2 integrates high-pressure nitrogen storage and controlled distribution systems. It ensures stable pressure delivery for applications including aircraft servicing, hydraulic testing, and industrial nitrogen usage in defence environments.


    • What safety features are included in UGSSN2?
      UGSSN2 includes advanced safety features such as pressure relief valves, automated control systems, monitoring instrumentation, and safety interlocks. These features ensure safe operation during nitrogen generation, compression, and high-pressure distribution.


    • How does UGSSN2 improve efficiency in defence operations?
      UGSSN2 improves efficiency by combining nitrogen generation, compression, storage, and distribution into a single mobile unit. This reduces downtime, enhances operational readiness, and supports rapid deployment in defence and aerospace missions.


    • Is UGSSN2 suitable for pressure testing equipment in India?
      Yes, UGSSN2 is ideal for pressure testing equipment in India, especially in aerospace and defence sectors. It provides reliable, high-purity nitrogen for testing pipelines, valves, and aircraft systems under controlled pressure conditions.

    Key Features

    • Nitrogen Generator: Often based on Pressure Swing Adsorption (PSA), membrane technology, or cryogenic distillation.
    • Compressor: High-pressure compressor to achieve the required 350 kg/cm².
    • Safety Valves and Gauges: To monitor and maintain safe operating conditions.
    • Storage Tanks: For intermediate storage of nitrogen gas before cylinder filling.
    • Control Panel: Automated control for system operation, pressure regulation, and safety features.
    • Nitrogen Generation: Produces high-purity nitrogen gas from atmospheric air or another nitrogen-rich source.

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    Details

    Introduction
    The Nitrogen Generating Storage and Distribution System (UGSS N2) is an advanced setup designed for generating nitrogen gas and compressing it into storage cylinders for later use. This system can charge nitrogen cylinders with compressed nitrogen gas at high pressures, reaching up to 350 kg/cm².
    
    Key Features
    • Nitrogen Generation: Produces high-purity nitrogen gas, suitable for a variety of industrial, medical, or scientific applications.
    • Cylinder Charging: Compresses and transfers nitrogen into storage cylinders, allowing easy transportation and usage.
    • High-Pressure Capability: The system supports compression of nitrogen gas to pressures as high as 350 kg/cm², making it ideal for 
        high-demand scenarios.
    • Versatility: Useful in industries such as aerospace, food processing, manufacturing, and laboratories, where nitrogen is essential.
    • This system is typically equipped with specialized components like compressors, storage tanks, and control mechanisms to ensure safe 
        and efficient operation.
    
    Specifications
    • Parameter Details
    • Model Name  UGSSN2
    • Operation: Outdoor
    • Temperature: -20 Degree to +55 degree C
    • Relative Humidity: Up to 100%
    • Wind Velocity:  100km/Hr.
    • Altitude: 3500 m above sea level
    • Rain: form light drizzling to heavy rain
    • Salt fog: Suitable for operation under seal Water condition
    • Flow rate (Nitrogen generation rate) :  Suitable to Generate 400 (+/-5%) liters of Nitrogen in 10 hrs.
    • Nitrogen Purity:  99.5%
    • Pressure: 350 Bar
    • Dew point:  -65 Degree C @150 Kg/cm2
    • Storage Capacity: 640 liters @ 350bar
    • Medium: Nitrogen
    • Booster type: Electrical /pneumatic
    • Power source: Engine or battery of the vehicle
    • Booster Ratio:  10: 1 min
    • Output pressure:  350 Bars
    • Reject pressure:  35 Bars
    • Inlet pressure Range: 0 to 350 bars
    • Nitrogen filtration (inlet) : 0.01Micron at the inlet with clogging indication filter element replaceable.
    • Nitrogen filtration (outlet): 0.01micron at the outlet with clogging indication .filter element replaceable.
    • High pressure Nitrogen storage: 16 cylinders of 40 liters each on a cascade. Divided & interconnection (in four sub sections) control valves on panel.
    
    Expand operational efficiency in gas handling and distribution by integrating this system with our PSA Nitrogen Generation Plant, which enables on-site nitrogen production for aerospace and defence applications, reducing dependency on external gas supplies.
    
    For mobile and compact field operations, the Manual Nitrogen Generation Plant with Integrated Air Compressor and Hydraulic Booster provides a self-contained solution for generating and boosting nitrogen in remote or operational environments.
    
    In scenarios requiring portable high-pressure gas delivery, our Nitrogen Cart with Booster complements oxygen charging systems by enabling efficient transport and controlled dispensing of nitrogen for aircraft servicing and maintenance.
    
    Additionally, the Nitrogen Gas Boosting Station enhances system capability by ensuring precise pressure boosting and stable gas supply for high-pressure applications across defence and industrial sectors.
    
    These integrated systems together create a robust and versatile gas management infrastructure, ensuring reliability, operational readiness, and compliance with stringent aerospace standards.
    
    
    

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