Hydrogen Gas Boosting Station

About

The Hydrogen Gas Boosting Station is a high-pressure compression system designed for safe and efficient handling of hydrogen gas. It operates with an inlet pressure of 30 bars and delivers an outlet pressure of 150 bars. Powered by a hydraulic drive using a glycol medium, it consumes only 500W to 750W of energy and has a compression rate of 4 standard cubic meters per hour (66.67 SLPM). Key features include hydrogen-compatible materials to prevent embrittlement, a dedicated cooling system for thermal stability, and advanced safety mechanisms such as a relief valve to prevent overpressure.
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Technical Details

  • Gas: Hydrogen (h2)
  • Inlet pressure: 30 bars
  • Outlet pressure: 150 bars
  • Power consumption: 500w – 750w
  • Drive: Hydraulic pressure (glycol medium)
  • Compression rate: 4 standard cubic meter/hour = 66.67 slpm
  • Stroke: 100mm
  • Oxygen stroke-50mm
  • Gas industry
  • R&D department
  • Energy idustry

Key Features

  • Brass surfaces in contact with gas.
  • Special Hydrogen gas seals- NBR/Nitrile Rubber.
  • Glycol can not pass in to GAS (In between open space is provided).
  • Cooling Circuit to cool the CYLINDER & HP Line.

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Details

The Hydrogen Gas Boosting Station is a high-pressure compression system designed for safe and efficient handling of hydrogen gas. It operates with an inlet pressure of 30 bars and delivers an outlet pressure of 150 bars. Powered by a hydraulic drive using a glycol medium, it consumes only 500W to 750W of energy and has a compression rate of 4 standard cubic meters per hour (66.67 SLPM). Key features include hydrogen-compatible materials to prevent embrittlement, a dedicated cooling system for thermal stability, and advanced safety mechanisms such as a relief valve to prevent overpressure. It is ideal for applications in the gas industry, energy sector, and research and development, supporting projects like hydrogen refueling stations, renewable energy storage, and industrial processes. This station delivers high reliability, safety, and durability, making it an essential solution for industries focused on hydrogen infrastructure and technologies.

Specifications:
 - Gas Type: Hydrogen (H2)
 - Inlet Pressure: 30 bars
 - Outlet Pressure: 150 bars
 - Power Consumption: 500W to 750W
 - Drive System: Hydraulic pressure using a glycol medium (ensuring precise and smooth operation)
 - Compression Rate: 4 standard cubic meters per hour (66.67 standard liters per minute)
 - Cylinder Stroke: 100 mm
 - Oxygen Compression Stroke: 50 mm
 - Hydraulic Stroke Material: Corrosion-resistant steel to withstand high pressure and cyclic stress

Key Features:
1. Hydrogen-Specific Engineering:
Components in contact with hydrogen are made from brass and specially formulated elastomers like NBR (nitrile rubber) to mitigate hydrogen embrittlement and maintain gas integrity over extended usage.

2. Hydraulic Drive with Glycol Medium:
Hydrogen Gas Boosting Station - Product Description

A highly efficient hydraulic system driven by glycol pressure ensures smooth, controlled compression cycles. An innovative design with an open barrier prevents glycol contamination of the gas stream, ensuring gas purity and system longevity.

3. Cooling System for Thermal Stability:
The station includes a dedicated cooling circuit to manage the heat generated during compression. This ensures the system operates within safe temperature limits, preventing thermal damage and ensuring consistent performance.

4. Safety Mechanisms for Reliable Operation:
- Relief Valve on Glycol Circuit: Automatically releases excess pressure to prevent system pressure from exceeding 150 bars, protecting both equipment and personnel.
- Fail-Safe Design: Redundant safety controls monitor system conditions, triggering emergency shutdowns in case of anomalies.

5. Optimized Power Efficiency:
The system operates with minimal power consumption (500W - 750W), offering a balance of performance and energy savings critical for continuous industrial operations.

Applications:
- Gas Industry: Used for compressing hydrogen in refueling stations, gas distribution networks, and industrial gas supply systems.
- Research & Development: Enables controlled hydrogen pressure for experimental setups in laboratories working on hydrogen storage, fuel cells, and alternative energy technologies.
- Energy Sector: Supports renewable energy projects, such as hydrogen storage from excess wind or solar power and supplying hydrogen for fuel cell electric vehicles (FCEVs).

Hydrogen Gas Boosting Station - Product Description

- Hydrogen Refueling Stations: Essential for compressing hydrogen to required pressures for FCEV refueling infrastructure, contributing to the development of sustainable hydrogen-based transportation networks.
- Industrial Processes: Used in chemical plants for hydrogenation processes and other applications requiring high-pressure hydrogen.

Benefits:
- Reliability: Designed for continuous operation in harsh environments, ensuring consistent performance.
- Safety: Advanced safety features protect against overpressure and other operational risks.
- Durability: Materials and components are engineered to withstand high pressures and prevent long-term degradation from hydrogen exposure.
- Customizability: Adaptable to various industrial needs, with options for different inlet/outlet pressures and flow rates.

The Hydrogen Gas Boosting Station combines cutting-edge engineering with robust safety features, providing a reliable solution for high-pressure hydrogen applications across diverse industries. Its optimized performance and energy efficiency make it an essential component of any hydrogen infrastructure.

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