Details

Introduction
The Hydraulic Power Pack 230LPM/210BAR by Neometrix Group is a custom-engineered, highcapacity hydraulic energy source designed for precision servo-hydraulic applications, demanding synchronized actuation, continuous flow, and fail-safe operation. This power pack is tailored for use in structural fatigue testing, aerospace testing, vehicle component validation, and large-scale industrial test rigs. Its robust design, intelligent control system, and superior filtration and cooling make it ideal for mission-critical and 24x7 operational environments.

Design Philosophy:
The system is built on five key pillars:
1. Performance Reliability: Supports 6 actuators (500kN) working simultaneously.
2. Filtration Excellence: Maintains ISO 4406 cleanliness standards.
3. Thermal Stability: Integrates an efficient oil-to-water heat exchanger.
4. Operator Safety & Control: Intuitive remote and local panels with built-in alerts.
5. Ease of Maintenance: Modular and service-friendly architecture.

Technical Specifications:


            

              

                
Parameter
                
Specification
              
            
            

              
Model
A3868 - Hydraulic Power Pack 230LPM/210bar
              
Flow Rate
Adjustable: 200 to 230 Litres Per Minute (LPM)
              
Operating Pressure
210 BAR
              
Safety Cut-Off Pressure
230 BAR
              
Supported Actuators
6 Nos. Servo-hydraulic actuators (up to 500 kN each)
              
Application Mode
Synchronized mode with continuous uninterrupted operation
              
Working Duty
Continuous 24x7, Designed for structural and fatigue test benches
              
Oil Reservoir Capacity
As per flow demand and reserve requirement (customizable)
              
Enclosure Type
Totally Enclosed, Noise Reduced, Free Standing, Self-Contained
              
Heat Exchanger
Oil-to-Water, Copper Tubes, Corrosion Resistant, Designed for 35°C inlet water
              
High Pressure Filter
3 to 5 Micron (Absolute), Beta Ratio ≥ 1000
              
Return Line Filter
5 to 10 Micron (Absolute), Beta Ratio ≥ 1000
              
Filter Clog Indicators
Yes – For both high pressure and return lines
              
Cooling Flow Control
Integrated flow control valve
              
Pressure Measurement
Pressure Transducer + Digital/Analog Gauge
              
Flow Measurement
Reputed make flow meter with digital display
              
Hydraulic Oil Level Monitoring
Sight Glass & Digital Indicator
              
Oil Temperature Control
High Temperature Alarm + Cut-off logic
              
Remote Control Panel
Start/Stop, System Monitoring, Emergency Stop, Status Indication
              
Main Control Panel Displays
Power ON, Voltmeter, Ammeter, Hour Meter, Flow, Pressure, Oil Temp, Warnings
              
Automation Ready
Optional PLC or SCADA interface
              
Construction Quality
Complies with ISO 9001:2015 and DGAQA standards
            
          

Included System Components:
 • Hydraulic Motor-Pump Assembly (Custom flow/pressure matched)
 • Electrical control cabinet with instrumentation
 • Remote control panel (optional wireless available)
 • Oil tank with breather, baffles, level sensor, and maintenance hatch
 • High-pressure and return filters with visual and electronic clog indicators
 • Copper-tube oil-water heat exchanger with bypass and flow control
 • Frame and enclosure with vibration isolation and acoustic padding
 • Pressure relief and safety valves
 • Optional: Integrated system diagnostics module

Tested Use Cases & Industry Applications:


  

    

      
Industry
      
Application
    
  
  

    
Defense
Missile container load testing, suspension rig testing
    
Railway
Bogie structural testing, coupling buffer endurance
    
Aerospace
Wing box fatigue testing, landing gear actuation
    
Automotive
Crash simulation benches, suspension and chassis fatigue
    
Research Institutions
Servo-actuated cyclic load frames, hydraulic servo-actuator power source
    
Heavy Industry
Valve testing benches, multi-cylinder hydraulic simulation systems
  


Control & Automation Options:
 • Basic Mode: Manual operation via front panel or remote panel
 • Advanced Mode (Optional):
   - SCADA/PLC connectivity
   - Data logging of pressure, flow, temp
   - Auto safety shutdown triggers
   - Remote diagnostics and performance alerts

 Efficiency & Sustainability Features:
 • High-efficiency induction motors reduce energy consumption.
 • Oil cooling optimized to extend fluid life and reduce disposal frequency.
 • Low-noise design (<70 dB) improves operator comfort and reduces noise pollution.
 • Compliance with ISO-14001 guidelines for environmentally responsible engineering.

 Certifications & Quality Assurance:
 • DGAQA Certified
 • ISO 9001:2015 Quality Management System
 • Supplied to: Bharat Earth Movers Limited (BEML), Ministry of Defence
 
 Scope of Supply & Services:
 • Hydraulic Power Pack Unit (Fully Assembled)
 • Heat Exchanger Assembly
 • Remote Control Panel + Main Control Panel
 • Installation, Testing & Commissioning Services
 • GA Drawings for Approval
 • Warranty Documentation
 • Operator & Maintenance Manuals
 
 Warranty & Support:
 • Standard Warranty: 24 Months from Commissioning
 • Support: 100% payment post-commissioning with PBG submission
 • PBG: 10% of Order Value, covering warranty for 24+3 months
 • AMC: Available on request
 • Lead Time: Delivery within 8 months from order