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Hydraulic Suspension Unit Test Bench

About

The “HSU TEST BENCH” is developed for testing the strength and leaks of HYDRO-PNEUMATIC SUSPENSION SYSTEM. This test involves mounting the integrated suspension unit over the HSU test bench. The high performance Servo-hydraulic actuator is used for static and dynamic mechanical testing of Hydro-pneumatic suspension units in highly accurate displacement control mode.
The objective of “HYDRAULIC TEST EQUIPMENT FOR HSU” is to check the Strength and leaks of HYDRAULIC SUSPENSION UNIT.
It performs following tests:

  • Spring characterstic test on HSU test bench.
  • Dynamic test on HSU test bench

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Technical Details

  • Tank capacity 1000 litres
  • Max pressure 250 bar
  • Actuator motion is controlled by automatic servo valve at a constant speed of 15-20 mm/sec.
  • Max static Load: 16 ton
  • Stoke of actuator for static stage: 375 mm
  • Dynamic Load: 16 ton
  • Max Stroke Length: 0-300 mm
  • Frequency: continuously variable.
  • Filter of 6 micron and 3 micron.
  • Filler Breather: 90 LPM, 10 Micron
  • Level Indicator: Size: 10”(254mm)
  • AC Motor: 15 KW, 3-Phase, 50Hz, 440VAC
  • Anti Vibration Pad: 200Kg Load.
  • Pressure relief valve: 300 Bar
  • Pressure Gauge: 0-400 bar, Dial Size: 4”, Panel Mountable
  • Accumulator: 300 bar
  • Load cell: 20 Ton
  • Check valve: 1.5 bar

1. Used for testing hydro- pneumatic suspension units
2. To measure static and dynamic load

Key Features

  • High performance Servo-hydraulic actuator is used for static and dynamic mechanical testing
  • DAQ system to generate the graph.
  • Lab-View software.
  • Tank top filter of 6 micron to filter oil regularly.
  • In-built LVDT sensors for actuator displacement.

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