Impulse and Load Test Rig

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Technical Details

Specifications

Overall Dimensions : 2200x1500x1530mm
Unit Weight : 1500 Kg (Dry Weight) , 1700 Kg (With Oil and Water-Glycol filled)
Max Power Consumption : 5 kW
Main Power Supply : 3 Phase, 440 VAC
DAQ Power Supply : Single Phase, 220 VAC
Operating Fluid : Hydraulic Mineral Oil VG-32
Operating Temperature : 20 C to 50 C
Reservoir Capacity : 100 Liters
Operating Fluid : Water-Glycol (Propylene Glycol 65% and Deionized Water 35%)
Operating Temperature : 20 C to 30 C

Neometrix is very much focused on Aviation, Research Labs, Defense and Railway industries and offers complete range of systems & services which can be of immense use to you. We specialize in Hydraulic/ Servo Hydraulic Test Rigs, Fuel System Test Rigs, Pneumatic System Test Rigs, Oxygen/ Special Gases system Test Rigs, Very High Pressure Systems, Electronic & Electrical Test Rigs.

FAQ

Q. What is an impulse testing machine used for?
Q. Which industries use impulse testing machines?
Q. What is the typical pressure range?
Q. What fluid types can the machine handle?
Q. What is the impulse frequency range?
Q. What temperature range can it simulate?
Q. What cycle capacity is standard?
Q. How many components can be tested simultaneously?
Q. What type of control system is used?
Q. Does the machine support automated testing?
Q. Can test results be logged?
Q. What safety features are included?
Q. How often should the machine be calibrated?
Q. What is the expected lifespan of the machine?
Q. Can the machine be customized for specific components?
Q. Does it support remote monitoring?
Q. What testing standards does the machine adhere to?
Q. Are test protocols pre-configured?

Details

An impulse testing machine is designed to test hydraulic hoses, pipes, fittings, and other components for their durability and performance under pulsating pressure conditions. Here are typical specifications for such a machine:

General Specifications

Pressure Range: Typically ranges from 0 to 50 MPa (500 bar) or higher, depending on the machine model.
Test Media: Oil (e.g., ISO VG 32 or similar), water-glycol mixture, or other compatible fluids.
Flow Rate: Adjustable flow rates ranging from 10 L/min to 200 L/min or more.
Impulse Frequency: Adjustable frequency: 0.2 Hz to 3 Hz (or as required).
Temperature Control: Includes heating and cooling systems to maintain fluid temperatures typically between -40°C and +150°C.
Number of Test Stations: Single or multiple test stations to accommodate multiple components simultaneously.

Mechanical Specifications

Pressure Control: Electronic or servo-controlled systems for precise pressure regulation.
Cycle Capability: Designed to run up to several million cycles for fatigue testing.
Clamp Capacity: Compatible with various component sizes, ranging from small diameter hoses to large pipes.
Safety Features: Pressure relief valves, safety shields, and emergency stop systems.

Control and Monitoring

Automation: PLC-based systems with programmable test parameters.
Data Acquisition: Real-time monitoring and logging of pressure, temperature, and cycle count.
User Interface: Touchscreen or PC-based interface for easy programming and operation.
Remote Monitoring: IoT-enabled systems for remote diagnostics and test progress monitoring.

Compliance and Standards

Testing Standards: Machines adhere to standards such as ISO 6803, SAE J343, and DIN EN 857 for hose impulse testing.
Customization: Options available for testing specific components or meeting industry-specific requirements.

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