Request A Quote

Hydraulic Control Valve Test Bench For Steel Plants

About

Neometrix make Hydraulic Control Valve Test Bench for steel plants is designed specially to cover almost all high pressure,high flow and high temperature precise testing requirements of both Industrial and Mobile Hydraulic application Industries. This test stand has been proved to enable test labs to test hydraulic valves at pressure up to 420 bar and with maximum flow up to 400 lpm at temperature up to 85 °C.

No Image
            
             	A Universal Hydraulic Test Rig for Valves is a versatile and essential tool designed to test and validate various types of valves under controlled conditions. These rigs are commonly used in industries such as oil and gas, steel plant and manufacturing to ensure the reliability and safety of valves before they are installed in real-world applications. Here are key elements typically included in the content for such a system:
             	•	Hydraulic valves testing
             	The machine is capable to test the different kind of valve i.e. Servo valve, Proportional valve, DC valve , Pressure reducing valve, Pressure relief valve as per rfq. Major test to be performed
             	•	Hysteresis test 
             	•	Flow vs command
             	•	Pressure vs command 
             	•	Command vs spool feedback 
             	•	Step response test. 
             	•	Null position checking 
             	•	Null biased test. 
             	•	Fail safe condition test

             	________________________________________
             	Key Features of a Universal Hydraulic Test Rig for Valves
             	1.	Versatility: Capable of testing various valve types, including ball, gate, globe, check, and butterfly valves.
             	2.	Pressure Range: Supports a wide pressure range to accommodate different industrial requirements.
             	3.	Test Fluid Compatibility: Operates with water, oil, or other fluids as needed.
             	4.	Automated and Manual Controls: Options for both automated cycles and manual intervention for specific tests.
             	5.	Data Acquisition Systems: Integrated systems to record pressure, temperature, and other test parameters.
             	6.	Customizable Fixtures: Modular design to handle valves of different sizes and specifications.
             	7.	Safety Mechanisms: Equipped with pressure relief valves and emergency shut-off systems.
             	________________________________________
             	Functions and Applications
             	•	Hydrostatic Testing: Verifies valve strength under high-pressure conditions.
             	•	Leak Detection: Ensures the integrity of seals and joints.
             	•	Operational Testing: Simulates real-world conditions to assess valve performance.
             	•	Endurance Testing: Determines valve durability under prolonged use.
             	•	Flow Testing: Measures flow rates and pressure drops across the valve.
             	________________________________________
             	Technical Specifications
             	•	Maximum Pressure: Typically ranges from 10 bar to 700 bar or higher, depending on the design.
             	•	Valve Size Range: Supports a broad range, from small-diameter valves to large industrial units.
             	•	Power Source: Hydraulic systems powered by electric or pneumatic actuators.
             	•	Control Interface: Advanced rigs may include touchscreens or PLC-based systems for precise control.
             	________________________________________
             	Advantages
             	•	Quality Assurance: Ensures that valves meet required safety and performance standards.
             	•	Efficiency: Reduces downtime by identifying faults before deployment.
             	•	Cost-Effectiveness: Minimizes the risk of expensive failures in the field.
             	•	Scalability: Modular systems can be upgraded to meet evolving needs.
             	________________________________________
             	Industries Served
             	•	Oil and Gas.
             	•	Power Generation.
             	•	Steel Plant. 
             	•	Chemical Processing.
             	•	Aerospace and Defense.

Image Gallery

Technical Details

  • Max Power Consumption : 430 kW
  • Main Supply Line P1: 250 lpm up to 420 bar
  • Main Supply Line P2: 150 lpm up to 420 bar
  • Combined Supply Line P1 & P2: 400 lpm up to 420 bar
  • Main Supply Line P3: 60 lpm up to 420 bar
  • Return Line R1 & R2: Close loop bridge circuit for 250 lpm to generate load up to 420 bar
  • Return Line R3 & R4: Close loop bridge circuit for 400 lpm to generate load up to 420 bar
  • Return Line R5: Tank line for 100 lpm with back pressure up to 420 bar
  • Temperature Range: 25- 85 deg C, Set point close loop control through Inertia Software
  • Cleanliness Level: Up to ISO (17/15/12) / NAS Class 6.
  • Test Bench Computer: HP Z Series Workstation with 27” IPS Display.
  • Bar code reading
  • OK, NG Marking Stamp on components
  • Laser Printing (Post Test)- Results
  • IoT Features
  • Third Conveyor for rejected components

    • Machine is capable of doing following tests with accuracy for both Mobile and Industrial Hydraulic valves- 1. Endurance Test 2. Hysteresis Test 3. Impulse Test 4. Flow Compensation Test 5. Flow Accuracy Test 6. Response Time Test 7. Pressure Drop Test 8. Leakage Test 9. Pull In & Drop Out Test

    • Q. What is a universal hydraulic test valve system?
      • Ans. It is a machine designed to test different types of hydraulic valves, including directional, pressure, and flow control valves, under simulated operating conditions.
    • Q. Who uses hydraulic valve test systems?
      • Ans. Industries such as aerospace, automotive, heavy machinery, oil and gas, and manufacturing.
    • Q. What pressure range can the system handle?
      • Ans. Typically supports pressures from 0 to 5000 psi (35 MPa) or more, depending on the system.
    • Q. What types of hydraulic valves can be tested?
      • Ans. Directional control valves, pressure relief valves, flow control valves, servo valves, and proportional valves.
    • Q. What fluid types are compatible?
      • Ans. Hydraulic oils (e.g., ISO VG 32 or 46), water-glycol mixtures, or application-specific test fluids.
    • Q. Can the system perform multiple tests simultaneously?
      • Ans. Advanced systems allow testing of multiple valves concurrently, depending on the test rig configuration.
    • Q. Is operator training required?
      • Ans. Yes, basic training is recommended to familiarize users with machine operation, safety procedures, and test setup.
    • Q. What control options are available?
      • Ans. Options include manual, semi-automated, or fully automated PLC-based systems with touchscreens.
    • Q. Can test results be recorded?
      • Ans. Most systems feature data logging and acquisition to monitor and record pressure, flow rate, temperature, and cycle count.
    • Q. What tests can be performed?
      • Ans. Common tests include:  Static pressure testing  Dynamic performance testing  Leakage testing  Flow capacity testing
    • Q. What is the accuracy of the measurements?
      • Ans. High-precision sensors ensure accuracy within ±1% of full scale or better.
    • Q. Does it support cyclic testing?
      • Ans. Yes, the system can simulate real-world conditions by performing cyclic testing to assess durability.
    • Q. What safety features are included?
      • Ans. Emergency stop buttons, pressure relief valves, and protective barriers for high-pressure operations.
    • Q. How often should the system be maintained?
      • Ans. Regular maintenance and calibration are recommended every 6-12 months to ensure accurate performance.
    • Q. What is the expected lifespan of the system?
      • Ans. With proper maintenance, the system can last 10-15 years or more.
    • Q. Can the system be customized for specific valves or industries?
      • Ans. Yes, manufacturers often provide customization options to meet unique testing requirements.
    • Q. Does it support remote monitoring?
      • Ans. Some modern systems are equipped with IoT capabilities for remote diagnostics and monitoring.
    • Q. What standards does the system comply with?
      • Ans. Common standards include ISO 10770-1, ISO 4401, and other industry-specific requirements.

    Key Features

    Machine is capable of doing following tests with accuracy for both Mobile and Industrial Hydraulic valves-
    • Endurance Test
    • Hysteresis Test
    • Impulse Test
    • Flow Compensation Test
    • Flow Accuracy Test
    • Response Time Test
    • Pressure Drop Test
    • Leakage Test
    • Pull In & Drop Out Test

    Download Gallery

    Datasheet Product Catalog

    ×

    Engineering Design Documents

    PPT Gallery

    Video Gallery

    ×

    Enquire Now

    and we will get back to you.

    Enquire Now

    and we will get back to you.

    Social Media

    Chat With Us
    ×