70000 RPM Aerospace Bearing Test Rig

About

The High-Speed Bearing Endurance Test Rig is a cutting-edge testing solution designed to evaluate the endurance life of bearings under varying radial and axial loads. Developed by Neometrix Defence Limited, this advanced rig operates at speeds of up to 70,000 RPM, simulating real-world conditions for precise and reliable testing. Equipped with high-accuracy sensors, dedicated lubrication systems, and user-friendly controls, it ensures consistent performance and safety. Ideal for applications in aviation, automotive, and industrial machinery, this rig supports critical R&D efforts and enhances the reliability of high-performance bearings.
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Technical Details

  • Input maximum speed : 5000 RPM
  • Output Maximum Speed : 70000 RPM
  • Gear ratio : 14
  • Tank capacity: 24 liters.
  • Preserving Oil temp.: 50- 70 °C
  • Consumed DC Voltage: 28 V

  • This machine use in Air force.
  • Gear Box Testing
  • Q 1. What types of bearings can this test bench accommodate?
  • Ans- This test bench supports ball bearings, roller bearings, thrust bearings, and tapered bearings of various sizes, ranging from small precision types to industrial bearings.
  • Q 2. How is the load applied and measured?
  • Ans- Loads are applied using hydraulic or electromechanical systems and are measured with high-accuracy load cells.
  • Q 3. What testing modes are available?
  • Ans- Continuous operation for endurance testing, Load cycling for simulating real-world conditions., Dynamic load application to test performance under varying conditions.
  • Q 4. Can the system simulate extreme environmental conditions?
  • Ans- Yes, the test bench includes environmental chambers for extreme temperature testing from -30°C to +150°C.
  • Q 5. Is the machine customizable?
  • Ans- Yes, the machine can be tailored for specific requirements, such as higher load capacities, extended temperature ranges, or specialized data analysis software.
  • Q 6. How is data captured and analyzed?
  • Ans- The integrated software provides real-time monitoring, logging, and graphical representation of key parameters like force, speed, vibration, and temperature.
  • Q 7. What safety features are included?
  • Ans- Emergency stop buttons, Overload protection for load and speed, Thermal cut-offs for overheating components.
  • Q 8. How often does the system require maintenance?
  • Ans- Routine maintenance such as lubrication checks and sensor calibration is recommended every 6 months. A full service is suggested annually.
  • Q 9. Is training provided for operating the machine?
  • Ans- Yes, comprehensive training sessions for operators and maintenance personnel are available upon installation.
  • Q 10. What is the typical lead time for delivery?
  • Ans- Standard models are available in 6-8 weeks. Customized models may take 10-12 weeks depending on specifications.

Key Features

  • Bearing Loading Fixture
  • Casting Bed
  • Coupling Between Motor and Gear Box
  • Vector Control AC Drive
  • Main Motor
  • Torque Transducer with integrated amplifier
  • Gear Box
  • Torque Pick Up +RPM Detection
  • Power Pack for Bearing lubrication System
  • Pneumatic Power Pack
  • Torque measurements etc.
  • Torque Pick Up +RPM Detection

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Details

The High-Speed Bearing Endurance Test Rig is an advanced testing system engineered to measure the endurance life of bearings under varying radial and axial loading conditions. Developed by Neometrix Defence Limited, this cutting-edge rig ensures precision, reliability, and compliance with industry standards. Its robust design and versatile features make it ideal for testing high-speed bearings in demanding environments such as aviation, automotive, and industrial machinery.

Key Features
1. High-Speed Performance
  - Capable of rotating shafts at speeds up to 70,000 RPM, thanks to its robust gearbox and motor system.
  - Designed to simulate real-world operating conditions for accurate bearing endurance testing.

2. Advanced Loading Mechanism
  - Includes fixtures for applying precise radial and axial loads on bearings.
  - Equipped with high-accuracy load cells to measure applied loads.

3. Lubrication Systems
  - Features dedicated lubrication systems for bearings and the gearbox to ensure smooth operation and reliability.
  - The lubrication system includes heaters capable of raising oil temperatures from 35°C to 200°C.

4. Industrial-Grade Components

3-Phase motor with drive system for smooth and efficient operation.
  - Safety couplings and torque sensors ensure accurate torque measurement and system protection.

5. User-Friendly Operation
  - Includes an Industrial PC (IPC) and TFT display for real-time monitoring and control.
  - Automated control through software with options to save and print detailed test reports.

6. Safety Features
  - Equipped with emergency stop buttons and multiple interlocks for operator and machine safety.
  - Built-in protections for overloading and overheating.

Applications
  - Testing endurance life of high-speed bearings under varying load and speed conditions.
  - Simulating real-world operational stresses for bearings in critical applications.
  - Research and development for aviation, automotive, and industrial machinery.

Why Choose This Rig?
  - Reliability: Built with high-quality materials and advanced components for consistent performance.
  - Precision: Capable of delivering accurate and repeatable results under various testing conditions.
  - Versatility: Suitable for testing bearings across a wide range of speeds and loads.
  - Safety: Designed with multiple safety features to ensure secure and hassle-free operation.
  - Comprehensive Reporting: Generates detailed test reports that can be stored, printed, or transferred for further analysis.

The High-Speed Bearing Endurance Test Rig by Neometrix Defence Limited is a reliable, high-performance solution for precision testing of bearings, helping industries achieve optimal performance and reliability in their critical components.

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